Tag: commercial

SpaceX to up its purchase of carbon fiber?

8:52 am

The competition heats up: A Japanese supplier of carbon fiber materials has announced that it and SpaceX are negotiating a multi-year deal worth possibly as much as $3 billion.

The multiyear deal with Tesla founder Elon Musk’s 14-year-old venture is estimated to be worth 200 billion yen to 300 billion yen ($1.99 billion to $2.98 billion) in total. The two sides are aiming to finalize the agreement this fall after hammering out prices, time frames and other terms. SpaceX aims to hold down expenses by re-using rockets and spacecraft. Originally, the company made rockets mostly out of aluminum to keep costs low, using carbon fiber only for a few parts, such as connecting joints.

The U.S. company said in a statement, “Toray is one of a number of suppliers we work with to meet our carbon fiber needs for Falcon rocket and Dragon spacecraft production, and we haven’t announced any new agreements at this time. As our business continues to grow, the amount of carbon fiber we use may continue to grow.”[emphasis mine]

The deal is not yet final, but the highlighted language above suggests to me that, based on SpaceX’s engineering tests of its recovered first stages, it has decided it is worthwhile replacing aluminum with carbon fiber for many more of its rocket parts. The fiber might cost more, but if the first stage is going to be reused, the cost can be distributed over several launches. And because carbon fiber is lighter than aluminum, it will allow their rockets to launch a larger payload.

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More evidence ULA will pick Blue Origin over Aerojet Rocketdyne

10:49 am

In a press interview published in late July, a ULA executive confirmed that the company is going to pick Blue Origin’s BE-4 engine for its new Vulcan rocket.

ULA used a Russian engine for its expendable Atlas V booster but has long relied on U.S. suppliers such as Aerojet Rocketdyne. For Vulcan’s reusable engine, ULA is turning to Jeff Bezos’s Blue Origin. The company’s cutting-edge BE-4 is powered by liquid natural gas instead of kerosene or liquid hydrogen.

By partnering with a startup like Blue Origin, ULA gains other advantages. “There is a world of difference between the culture at Blue Origin and the culture at Aerojet Rocketdyne,” said [Dr. George F. Sowers, ULA’s vice president for advanced programs]. “We knew we could absorb some of their culture by osmosis, just by working with them.” That influence shows up in cross-team collaboration. “We are literally breaking down walls to create a ‘Silicon Valley’ workspace,” Sowers said.

Sowers is very careful to say nothing about the Atlas 5 and the engine that will replace the Russian engine in its first stage. ULA originally signed its deal with Blue Origin with the Atlas 5 in mind, but has not made a final decision between Blue Origin and Aerojet Rocketdyne because Congress appears to favor Aerojet Rocketdyne’s engine, and Congress is a very big gorilla you do not upset. However, their development plans for Vulcan are incremental and closely linked with the Atlas 5. They plan to introduce Vulcan piecemeal in various upgrades of Atlas 5 as they go, so if they are set on using Blue Origin’s engine in the Vulcan rocket, it probably means that they plan on using it to replace the Russian engine in Atlas 5. This interview appears to confirm this.

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Aerojet Rocketdyne gets NASA contract for cubesat engine

9:56 am

The competition heats up: Aerojet Rocketdyne has signed a contract with NASA to develop a small thruster engine for use on cubesats.

The MPS-130 green propulsion system will allow CubeSats and SmallSats to increase their capabilities, such as extending mission life, increasing architecture resiliency, maneuvering to higher and lower orbits, and performing complex proximity operations and formation flying. The use of additive manufacturing also reduces the number of parts and amount of time required to fabricate and assemble the modular propulsion system, lowering the cost of small satellites for private and public operators. Under the contract, Aerojet Rocketdyne will deliver a fully-integrated MPS-130 green modular propulsion system for flight demonstration, as well as conduct development and validation testing.

The press release does not say how much money NASA is providing. Regardless, this is a great opportunity for Aerojet Rocketdyne, because the smallsat industry is I think about to take off, and at the moment these tiny satellites lack any useful technology for maneuvering. Up until now they were mostly designed as temporary short term satellites built mostly to teach students. Soon, however, there will be a lot of privately-built commercial smallsats launched, designed to make money. Being able to sell their builders a thruster that could prolong their life and make them more capable will give Aerojet Rocketdyne a product that will certainly sell like hotcakes.

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Russia considers reducing its ISS crew

9:43 pm

In the heat of competition: Russia is considering reducing its ISS crew from three to two.

“Plans to reduce the crew stem from the fact that less cargo ships are sent to the ISS and from the necessity to boost the efficiency of the program,” the newspaper quotes Krikalev. Apart from that, it will make it possible to lower expenses on the space station’s maintenance.

They haven’t yet made a decision. I suspect that the real reason they are considering this idea is because it will free up a seat on the Soyuz spacecraft that they can then sell to tourists, something they have been unable to do since the station got large enough for the full crew of six and the U.S. became dependent on them for crew ferrying.. By only sending two Russians astronauts up with each Soyuz launch they will then have a free seat for short tourist flights, which had been quite lucrative for them.

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Orbital ATK delays Antares-Cygnus launch until September

9:36 am

In the heat of competition: Orbital ATK has once again pushed back the launch of the first upgraded Antares rocket since its launch failure in October 2014, this time until September.

Due to a variety of interrelated factors, including the company’s continuing processing, inspection and testing of the flight vehicle at Wallops Island, and NASA’s scheduling of crew activities on the International Space Station in preparation for upcoming cargo and crew launches, Orbital ATK is currently working with NASA to target a window in the second half of September for the launch of the OA-5 mission. A more specific launch date will be identified in the coming weeks.

This press release suggests that all is well, and that the delay is mostly because of scheduling issues with NASA and ISS. However, it is also very vague, which suggests to me that the company has been also working through the results of the static fire test they did in May and might have needed more time to work out the kinks..

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SpaceX prepares to test its next generation rocket engine

9:23 am

The competition heats up: SpaceX’s first Raptor rocket engine has now been built and has been shipped to the company’s test facility in Texas to begin testing.

The Raptor is SpaceX’s next generation of rocket engine. It may be as much as three times more powerful than the Merlin engines that power its Falcon 9 rocket and will also be used in the Falcon Heavy rocket that may fly in late 2016 or early 2017. The Raptor will power SpaceX’s next generation of rocket after the Falcon Heavy, the so-called Mars Colonial Transporter.

Although official details regarding the Raptor engine remain scarce, SpaceX founder Elon Musk has suggested the engine will have a thrust of about 500,000 pounds, roughly the same power as a space shuttle’s main engines. Whereas the shuttle was powered by three main engines and two booster rockets, however, it is believed the large rocket SpaceX uses to colonize Mars would likely be powered by a cluster of nine Raptor engines.

Like I said in my previous post, the rest of this decade should be very exciting in space, and that excitement will have be because of private enterprise and freedom, not NASA’s fake mission to Mars, with Orion.

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