Next Dragon launch for NASA may fly using reused first stage

Capitalism in space: NASA revealed today that it is close to approving the use of a Falcon 9 reused first stage for the next Dragon cargo mission to ISS.

During a press conference at NASA’s Wallops Flight Facility here Nov. 10 about the launch of a Cygnus cargo mission to the ISS, a NASA manager said the agency would likely approve the use of a reused booster on that mission, designated SpX-13, assuming it clears an upcoming review. “We’re in the final stages of doing all those assessments,” Dan Hartman, ISS deputy program manager, said. SpaceX first requested to use a previously-flown booster for a cargo mission about a year ago. “On the NASA side, we’ve had a lot of major reviews.”

He said SpaceX itself had one more readiness review for the booster they’re planning to refly before deciding if they can use it for the SpX-13 mission, scheduled for launch Dec. 4. “If that comes back positive,” he said, “I’d say the chances are that we’ll be flying a reuse on SpX-13.”

It appears that about a year from now the use of reused boosters will have become completely normalized, with no one thinking anything unusual about their use. This, after almost a half century of old-school engineers and managers repeatedly saying such a thing made no sense and was impossible in terms of engineering and economics.

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Engine failure for SpaceX upgraded Merlin engine during static test

Capitalism in space: An upgraded Block 5 Merlin engine, undergoing static fire testing at SpaceX’s Texas test facility, experienced what the company is calling “an anomaly.”

The current generation of engines, known as Block IV, have not been impacted by the failure and will continue to fly payloads for SpaceX customers, meaning the incident will not affect this or next year’s launches. That includes next Wednesday’s planned launch of a secretive payload for Northrop Grumman from Kennedy Space Center’s pad 39A.

“We are now conducting a thorough and fully transparent investigation of the root cause,” SpaceX told FLORIDA TODAY. “SpaceX is committed to our current manifest and we do not expect this to have any impact on our launch cadence.” A company spokesperson said the anomaly occurred when liquid oxygen was being loaded into the engine during an operation known as a “LOX drop.” The tests are designed to root out any cracks or leaks in the engines.

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SpaceX barge damaged from fire after 1st stage landing

The drone barge used by SpaceX to successfully land a 1st stage during its October 11 launch was subsequently damaged by a fire on board during the return to port.

The exact series of events is unclear, but it is understood the booster leaked some of its residue RP-1 fuel, which flowed along the deck of the ASDS and pooled near the containers at the aft of the drone ship.

The booster then continued post-landing operations, designed to safe the booster ahead of crews boarding the ship to complete the safing process ahead of the trip back to port. At some point shortly after landing there was an ignition of the pooled RP-1, likely via the purging of the Triethylaluminum-Triethylborane (TEA-TEB) that is used as the first stage ignitor. This has to be purged as part of the safing procedures for allowing crew near the rocket. Fire hoses – staged on the deck of the ship – quickly doused the fire. However, the garage containing the robot – nicknamed “Roomba” or “OctaGrabber” (among other names) – was caught in the fire and damaged.

This was confirmed by the lack of the robot in view under the rocket during the ASDS’ return to Port.

It appears they are repairing the damages and that future barge landings will not be affected.

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Iridium switches two upcoming launches to reused Falcon 9 first stages

Capitalism in space: Iridium has revised its launch agreements for two upcoming launches using the Falcon 9 rocket to have both use previously flown first stages.

While the article provides a lot of good background on SpaceX’s increasing sales of reused first stages, including the fact that 20% of SpaceX’s launches this year might end up using re-used first stages, an amazing number consider this is also the first year they are doing so, this quote from the article however is even more astonishing:

Importantly for Iridium, and for the launch market as a whole, Iridium revealed in its announcement that the cost of insuring the Iridium NEXT-4 and -5 missions did not change with the switch to flight-proven boosters. “Iridium confirmed with its insurers that there is no increase in premium for the launch program as a result of the use of flight-proven Falcon 9 rockets, further supporting Iridium’s conclusion that the risk profile is unchanged,” noted the release.

Overall, this is an excellent sign that the all-important insurance market element of spaceflight continues to see no increased risk with launching atop flight-proven boosters.

One of my sources close to SpaceX says that the company will likely not fly these reused first stages intact more than twice, but will still salvage the engines for additional reuses. Considering the engines are the most expensive component, this makes great sense. Even if SpaceX doesn’t fly a first stage intact, it has developed an efficient and effective method for recovering the engines for reuse.

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Mysterious SpaceX launch scheduled for November 10

Capitalism in space: SpaceX has a launch scheduled for November 10 in which nothing is known about its payload.

The mystery payload is intriguing, but the article revealed something more significant: This launch, set for November 10, will take place on launchpad 39-A, which means that the first Falcon Heavy launch cannot occur until January 10, at the earliest. According to SpaceX, they will need sixty days to reconfigure that launchpad to the Falcon Heavy after they switch launches back to launchpad 40. That reconfiguration thus cannot begin until after the November 10 launch.

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Morgan Stanley analysts see SpaceX value growing to $50 billion

Capitalism in space: A report from Morgan Stanley on Friday said that the value of SpaceX could grow to $50 billion, more than doubling its present value, if it successfully launches its proposed broadband satellite constellation.

I like this quote from the article:

Reducing the cost to launch a satellite to about $60 million, from the $200 million that United Launch Alliance charged through most of the last decade, was a monumental breakthrough. SpaceX is trying to reduce its cost to $5 million per mission, and Morgan Stanley says the launch business “generates limited operating income.”

As they say, the proof is in the pudding, and you might say that SpaceX in the past five years has launched a lot of pudding.

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SpaceX launches another satellite, recovers 1st stage

Capitalism in space: SpaceX today has just successfully launched a commercial satellite, using a previously flown first stage, which it was able to successfully land and recover for the second time. I can’t wait for the first time they fly one of these first stages for the third time.

This was SpaceX’s 15th launch for the year, which ties them with the Russians for most launches so far in 2017. It also puts them one short of doubling their previous yearly launch record of 8, and also puts them only one behind the record for most launches by a U.S. company since 1986 (ULA launched 16 times in 2009).

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Elon Musk’s economic version of SLS

Last night Elon Musk gave a speech providing an update on his vision for building an interplanetary spaceship, and in the process described at length how he intends to make such a rocket/spacecraft affordable, efficient, and profitable. His update included outlining how he hopes this rocket could even be used as a transportation vehicle on Earth. However, this was what I consider the most significant:

But most importantly came a timeline that, while aspirational – something even Mr. Musk noted – is encouraging.

Currently, SpaceX will begin full-scale construction of the first BFRs in the second quarter of 2018, with the aim to launch the first two BFR missions in the 2022 interplanetary alignment and launch window to Mars. Those first two BFR missions will be scouting missions of sorts to “confirm water resources and identify hazards and place power, mining, and life support infrastructure for future flights” on the surface. Those two missions will then be followed by four BFR missions in 2024 to the red planet.

Excitingly, two of those missions will be crew missions taking the first people to Mars, while the other two will be cargo ships bringing more equipment and supplies.

Will Musk achieve this schedule? I have doubts, but I also think he has a reasonable chance, based on his track record. More important, if he even comes close he, along with Jeff Bezos and Blue Origin with their New Glenn rocket, will demonstrate the utter absurdity of our federal government spending a further dime on SLS, Orion, or NASA’s new boondoggle, a lunar space station.

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ArianeGroup’s transition to Ariane 6 rocket

Link here. It appears that this transition not only includes replacing Ariane 5 with Ariane 6, but also the phase out of Russian Soyuz rockets by 2022. This loss of business is going to hurt Russia, as the government there desperately needs cash with the drop in oil prices.

The article also noted that ArianeGroup will charge two prices for Ariane 6, depending on configuration and payload, $85 million and $130 million per launch. These prices seem high, but because they likely cover the launch of two satellites, customers will be charged half these amounts, $40 million and $65 million, which is competitive in today’s market.

Will these prices be competitive in 2020s? I have my doubts. I estimate, based on news reports, that SpaceX is charging about $40 million today for a launch with a reused first stage, and $62 million for a launch with an entirely new rocket. Give them another five years of development and I expect those prices to drop significantly, especially as they shift to entirely reused first stages for almost every launch and begin to demonstrate a routine launch cadence of more than one launch per month.

This quote below explains how ArianeGroup really intends to stay alive in the launch market:

The price targets assume that European governments — the European Space Agency, the European Commission, Eumetsat and individual EU nations — agree to guarantee the equivalent of five Ariane 62 missions per year, plus at least two missions for the light-lift Vega rocket.

In other words, ArianeGroup really doesn’t wish to compete for business. It wants to use government coercion to force European space agencies and businesses to buy its product. They might get that, but the long term result will be a weak European presence in space, as everyone else finds cheaper and more efficient ways to do things.

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