Recovered Falcon 9 first stage prepped for launch

The competition heats up: SpaceX on Tuesday revealed that last week it has completed the standard static fire testing of the recovered Falcon 9 first stage that it plans to relaunch in March.

A March launch would mean an 11-month turnaround, which is far from optimal, but understandable for the first time. SpaceX’s founder and chief executive, Elon Musk, has acknowledged the company must do better in the future if resuable flight is to become economically viable. He says the next—and likely final—iteration of the Falcon 9 rocket will be optimized for reuse. “Block 5 is the final upgrade of the Falcon architecture,” he tweeted earlier this year. “Significantly improves performance & ease of reusability. Flies end of year.”

It now seems likely that SpaceX will fly the landed boosters it currently has, at most once or twice, before retiring them, instead of multiple times. Although the company hasn’t elaborated on the problems with the engines, booster structure, or composite materials that have shown wear and tear after their orbital launches and returns, Musk is confident that changes to the Block 5 version of the rocket will solve the problem. “I think the F9 boosters could be used almost indefinitely, so long as there is scheduled maintenance and careful inspections,” he has said.

In other words, SpaceX has had — for the first time in history — the opportunity to inspect a number of used first stage rockets, and that precious knowledge is making it possible for them to upgrade the stage design to make future stages more hardy. In fact, those future stages won’t be stages, but reusable vessels that SpaceX could even name if it wished.

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SpaceX to double leased space at Los Angeles port

The competition heats up: SpaceX has requested a doubling of its leased space the port of Los Angeles in order to facilitate the return of first stages launched from Vandenberg.

The Board of Harbor Commissioners will vote at its Thursday morning meeting on a deal to enlarge Space Exploration Technologies Corp.’s footprint at San Pedro’s outer harbor. The company hopes to lease 4.6 acres of land and water area along Berths 51 to 53 for $23,735 a month, plus insurance and any incidental costs.

In addition to extra space, the lease agreement allows the company to have berthing rights, install a chain-link fence around the property, build a concrete rocket-support pedestal, and add an office trailer, guard shack and portable restrooms, according to a staff report prepared for the commission.

According to the article, the increased space is needed because of the company’s plans to launch every two weeks from its pads at Kennedy and Vandenberg.

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Next Falcon 9 launch delayed as SpaceX rearranges manifest

Because the launchpad at Kennedy is not quite ready for the planned February 3 launch of a commercial satellite, SpaceX has rearranged its launch manifest to switch that launch with the next Dragon mission to ISS, essentially delaying their next launch by two weeks.

With [launchpad] 39A still not ready to debut in its new role with SpaceX, the first mission set to launch from this pad – the Falcon 9 launch with EchoStar 23 – was pushed to the right a number of times. Although 39A is very close to being ready to conduct launches, EchoStar 23’s launch date was deemed to be too close to the mid-February target for the CRS-10 Dragon mission.

SpaceX and NASA discussed the situation on Friday night, before deciding it would be prudent to place EchoStar 23’s launch after CRS-10, allowing engineers to finalize modification and checkout work on the famous pad and simultaneously avoid a potential delay to the important Dragon mission to the Station.

The real problem here is that SpaceX had planned to have two working launchpads by this time, but doesn’t because their first pad was damaged in the September 1 Falcon 9 launchpad explosion. The consequences is that, for at least the next month, they will not be able to set a pace of a launch every two weeks.

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SpaceX prepares used 1st stage for February launch

The competition heats up: Even as SpaceX moves forward on an intense launch schedule, with launches planned for January 26 and February 8, it has begun preparations for a late February commercial launch that will be the first to reuse a first stage.

The first stage assigned to SES 10’s launch first flew April 8, 2016, with a Dragon supply ship on a logistics launch to the International Space Station. After detaching from the Falcon 9’s second stage, which continued into orbit, the 15-story first stage booster descended to a vertical landing on SpaceX’s offshore platform a few minutes after liftoff, making the first time the company recovered a rocket intact at sea.

The landing on SpaceX’s barge, or drone ship, last April came four months after the first-ever touchdown of a Falcon 9 first stage on land at Cape Canaveral. That vehicle is now on display outside SpaceX’s headquarters in Hawthorne, California.

This pace is calling for a launch every two weeks. It will spectacular if SpaceX can keep that up, but such a pace is not really unprecedented. The Soviets at their height managed it at times quite successfully.

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SpaceX to land both Falcon Heavy first stages and Dragon at Cape Canaveral

An environmental report, prepared by SpaceX, describes in detail their plans to build landing facilities for their Dragon capsule as well as two more landing pads to facilitate the vertical landing of all three Falcon Heavy first stages at Launch Complex 13 at Cape Canaveral Air Force Station.

It is not clear when this work will go forward, though I suspect it will not be too far in the future.

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FAA okays SpaceX launch on Monday

As I expected, after several days of hemming and hawing, the FAA has granted SpaceX a launch license for its planned Monday launch.

The FAA license approved Friday covers all seven Falcon 9 launches planned for the Iridium Next constellation, along with landings of the Falcon 9 first stage on a barge positioned downrange in the Pacific Ocean. The $3 billion Iridium Next program aims to replace all of the company’s existing satellites, which were launched in the late 1990s and early 2000s and are now operating well beyond their design lives.

What SpaceX clearly did here was to move ahead, daring the FAA to challenge their desire to launch quickly. Government bureaucrats don’t like that, but to call SpaceX’s bluff and block the launch would have caused these bureaucrats even more problems. SpaceX knew this, and gambled that the FAA would back down. It did, and thus the launch license was issued.

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SpaceX launch delayed until Monday

One local news source now reports that SpaceX’s Falcon 9 launch has been delayed one day until Monday.

While officials announced at the start of week their plans to aim for a 10:28 a.m. Sunday departure, notices warning boaters and pilots of an upcoming launch now say the mission is targeting Monday, Jan. 9. The one-day delay means the launch time is expected to be a few minutes earlier to ensure the satellites are placed where needed in space.

This news has not yet been confirmed. The delay is now official.

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SpaceX plans Jan 8 launch

SpaceX today released its final investigation results on the September 1 Falcon 9 launchpad explosion, and announced that they have now scheduled their next launch for January 8 out of Vandenberg Air Force Base.

As expected, the cause is the accumulation of solid oxygen in the wrappings of the helium bottle tank (COPV) inside the oxygen tank of the first stage. The following is their announced solution:

The corrective actions address all credible causes and focus on changes which avoid the conditions that led to these credible causes. In the short term, this entails changing the COPV configuration to allow warmer temperature helium to be loaded, as well as returning helium loading operations to a prior flight proven configuration based on operations used in over 700 successful COPV loads. In the long term, SpaceX will implement design changes to the COPVs to prevent buckles altogether, which will allow for faster loading operations.​

Their vagueness in describing the “prior flight proven configuration” is likely to protect proprietary information, but the overall solution suggests that their fuel loading operations will take longer.

The January 8 launch date was simultaneously announced on twitter.

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