Dawn Aerospace completes new round of flight tests of its small-scale rocket-powered airplane

The crew and Mk-II prototype
The crew and Mk-II prototype

The space startup Dawn Aerospace on August 7, 2024 announced the successful completion of a second set of flight tests of its small-scale rocket-powered Mk-II Aurora airplane, reaching speeds just below the speed of sound, with the goal in the next round of flights to set several major records and lay the groundwork of building a reuseable orbital spaceplane that can launch and land on a runway, and do so twice in one day.

The campaign (dubbed Campaign 2-2) saw three flights completed in late July. In flight three, we achieved a maximum speed and altitude of Mach 0.92 (967 km/h) and 50,000ft (15.1km). That is 3x and 5x of what we had achieved in the previous campaign – a massive jump in demonstrated performance.

We are now poised to fly supersonic in Campaign 2-3, scheduled for September. But that is just the beginning. In many respects, the Mk-II is slated to be the highest-performance vehicle to take off from a runway. By the end of 2025, we’re looking to climb faster than an F15, fly higher than a Mig 25, faster than an SR-71, and, ultimately, be the first vehicle to fly above the Karman line; 100km altitude (the generally accepted definition of “space”), twice in a single day.

Some of these records have stood for over 50 years.

The company has so far spent $10 million on this project, and has raised a total of $20 million. Nor is this Dawn’s only effort. It builds and sells thrusters for smallsats, and is also selling to smallsat makers its own docking and refueling port.

The press release at the link is very detailed, and worth perusing. Four of the company’s founders come from the rocket field, with the fifth from aviation. Their goal, to build from scratch a commercial orbital spaceplane using private funds entirely, is quite laudible but incredibly challenging. It remains to be seen whether they can do it. That the company has diversified successfully into the satellite industry is very encouraging however.

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SpaceX launches another 23 Starlink satellites

After a launch abort less than a minute before launch yesterday, SpaceX successfully launched another 23 Starlink satellites this morning, its Falcon 9 rocket lifting off from the Kennedy Space Center in Florida.

The first stage completed its 17th flight, landing on a drone ship in the Atlantic.

The past three days for SpaceX was quite busy, as my readers can easily see: Three launches in three days. It appears the company is working hard to recover its launch pace from the several week pause after an upper stage had a leak on a July 11th launch.

The leaders in the 2024 launch race:

80 SpaceX
33 China
10 Rocket Lab
8 Russia

American private enterprise now leads the rest of the world combined in successful launches 95 to 49, while SpaceX by itself still leads the entire world combined, including American companies, 80 to 64.

The launch schedule for the rest of the week will be as busy, with the Russians launching a Progress freighter to ISS, India launching its SSLV rocket, and SpaceX having two more launches on its manifest.

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FAA red tape apparently stalling the next Starship/Superheavy orbital test launch

Superheavy being captured by the tower chopsticks at landing
Superheavy being captured by the tower chopsticks at landing.
Click for video.

Back in mid-June, shortly after 4th orbital test flight of SpaceX’s Starship/Superheavy rocket, it appeared based on an FAA statement that the company could proceed with the next test flight as soon as it was ready to fly.

Subsequently, Elon Musk said the company expected to be ready by early August. There were also indications that the company wished to attempt a chopstick landing of Superheavy back at the launch tower at Boca Chica. Such an attempt however would require approval from the FAA, as the flight profile would not be the same as the previous flight.

I and others speculated that SpaceX would forego that chopstick landing in order to fly the fifth test flight quickly, while simultanously requesting permission from the FAA for such a landing on a later test flight. My thinking was that this would allow test flights to proceed with as little delay as possible.

Though it remains unknown whether or not the next test flight will include that chopstick landing attempt, it does appear that FAA red tape is blocking the next flight. In an update from NASASpaceflight.com about the work at Boca Chica posted on August 9, 2023 was a link to a SpaceX tweet the day before that said the following:
» Read more

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SpaceX launches two broadband satellites for the Space Force and Norway

SpaceX tonight successfully launched two broadband satellites, its Falcon 9 rocket lifting off from Vandenberg in California.

The satellites will provide improved broadband service in the Arctic regions for both the Space Force and Norway, which partnered with Northrop Grumman to build the satellites.

The Falcon 9 first stage completed its 22nd flight, tying the record of one other booster for the most reuses. It landed on a drone ship in the Pacific.

The leaders in the 2024 launch race:

79 SpaceX
33 China
10 Rocket Lab
8 Russia

American private enterprise now leads the rest of the world combined in successful launches 94 to 49, while SpaceX by itself still leads the entire world combined, including American companies, 79 to 64.

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Rocket Lab launches commercial radar satellite

Rocket Lab early this morning successfully launched a radar satellite for the company Capella, its Electron rocket lifting off from its launchpad in New Zealand.

This was Rocket Lab’s fifth launch for Capella. It is also the tenth launch for Rocket Lab this year, maintaining a pace of more than one launch per month. It remains uncertain at this moment whether the company can reach its goal of 20 launches for the year.

The leaders in the 2024 launch race:

78 SpaceX
33 China
10 Rocket Lab
8 Russia

American private enterprise now leads the rest of the world combined in successful launches 93 to 49, while SpaceX by itself still leads the entire world combined, including American companies, 78 to 64.

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SpaceX launches an additional 21 Starlink satellites

SpaceX early this morning successfully launched an additional 21 Starlink satellites, its Falcon 9 rocket lifting off from Cape Canaveral.

The first stage completed its 21st flight, landing on a drone ship in the Atlantic. Note how a first stage is now used more than twenty times, and it almost goes without notice.

The leaders in the 2024 launch race:

78 SpaceX
33 China
9 Rocket Lab
8 Russia

American private enterprise now leads the rest of the world combined in successful launches 92 to 49, while SpaceX by itself now leads the entire world combined, including American companies, 78 to 63.

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SpaceX’s new Raptor-3 methane-fueled engine is so advanced the CEO of ULA doesn’t understand it

SpaceX's new Raptor-3 engine
Click for original image.

When Elon Musk on August 2, 2024 proudly tweeted a picture of SpaceX’s new Raptor-3 methane-fueled engine, the third iteration of the engine it uses on this Starship/Superheavy rocket, Tori Bruno, the CEO of ULA, looked at the image (to the right) and complained that Musk and SpaceX were touting pictures of a “partially assembled engine.” As Bruno tweeted:

They have done an excellent job making the assembly simpler and more producible. So, there is no need to exaggerate this by showing a partially assembled engine without controllers, fluid management, or TVC systems, then comparing it to fully assembled engines that do.

It turns out that this engine is so advanced that Bruno — the CEO of SpaceX’s best competitordidn’t understand it. Both Musk and SpaceX’s CEO Gywnne Shotwell immediately responded with images of this same engine operating during hot fire tests. As Shotwell tweeted, “Works pretty good for a ‘partially assembled’ engine :).”

Musk in one of his first tweets describing the engine’s specifications was also right when he described it as “Truly, a work of art.” Look at it. For what is the most powerful rocket engine ever built it looks as streamlined and a simple as the slant-6 car engine I had in my 1969 Plymouth Valient, built long before environmental regulations caused car engines to become incredibly overbuilt and complicated.

This little anecdote illustrates quite starkly how advanced SpaceX is over its competitors. It is now building rocket engines with technology beyond the immediate understanding of the CEO of the United States’ second largest rocket company.

Almost a decade after SpaceX successfully reused a Falcon 9 first stage, and now does it routinely, no other rocket company as yet to do the same, and only one company, Rocket Lab, is doing flight tests in an attempt to eventually do so.

SpaceX has no competition because too many of its competitors are simply not trying to compete. It is both sad and shameful.

Hat tip to reader Rex Ridenoure.

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NASA inspector general blasts Boeing’s management relating to its work on SLS’s new more powerful upper stage

Boeing's schedule slips in building SLS's upper stage
Boeing’s schedule slips in building SLS’s upper stage

In a report issued today [pdf], NASA’s inspector general harshly criticized the Boeing managment and operations at its Michoud facility, where the company is developing SLS’s new more powerful upper stage. From the report’s executive summary:

Quality control issues at Michoud are largely due to the lack of a sufficient number of rained and experienced aerospace workers at Boeing. To mitigate these challenges, Boeing provides training and work orders to its employees. Considering the significant quality control deficiencies at Michoud, we found these efforts to be inadequate. For example, during our visit to Michoud in April 2023, we observed a liquid oxygen fuel tank dome—a critical component of the SLS Core Stage 3—segregated and pending disposition on whether and how it can safely be used going forward due to welds that did not meet NASA specifications. According to NASA officials, the welding issues arose due to Boeing’s inexperienced technicians and inadequate work order planning and supervision. The lack of a trained and qualified workforce increases the risk that Boeing will continue to manufacture parts and components that do not adhere to NASA requirements and industry standards.

The report also notes that delivery of that upper stage has been delayed from 2021 to 2027 (as shown by the graph to the right, taken from the IG report), and its cost has risen from $962 million to almost $2.8 billion. It also notes quite bluntly that:

Boeing’s quality management system at Michoud does not effectively adhere to industry standards or NASA requirements, resulting in production delays to the SLS core and upper stages and increased risk to the integrated spacecraft. … Boeing’s process for addressing contractual noncompliance has been ineffective, and the company has generally been nonresponsive in taking corrective actions when the same quality control issues reoccur.

Sound familiar? It should. These issues appear to be the same kind of quality control problems that have plagued Starliner, and are also the same kind of problems that had NASA reject Boeing’s bid to provide cargo to its Lunar Gateway station, and state while doing so that it will no longer consider future Boeing bids until the company straightens itself out.

It appears from today’s inspector general report that Boeing has fixed nothing. The report recommends some additional supervision of Boeing from NASA, and more importantly suggests the agency “institute financial penalties for Boeing’s noncompliance with quality control standards.”

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Rocket Lab completes first static fire test of new more powerful rocket engine

Neutron first stage deploying second stage with satellite
Neutron first stage deploying second stage with satellite

Rocket Lab yesterday announced it has successfully completed the first static fire test of its new Archimedies rocket engine, designed to be used on its new larger Neutron rocket scheduled for launch next year.

Archimedes performed well and ticked off several key test objectives, including reaching 102% power, anchoring the engine’s design ahead of Neutron’s first flight scheduled for mid-2025 – a schedule that would make Neutron the fastest a commercially developed medium-class launch vehicle has been brought to market. With the hot fire complete and full qualification campaign now underway, the Rocket Lab team is moving into full production of flight engines.

The design of Neuton is clever, as shown in the graphic to the right. In order to reuse as much as possible, the fairing encloses both the payload and upper stage. Before stage separation, the fairing will open, allowing the upper stage and its payload to be deployed. Afterward it remains with the first stage, which will land vertically back at the launch site.

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Florida proves that too many professors at public colleges might be better employed as dish washers

Most of all beware this boy.’
As noted by the Spirit of Christmas Present in Dickens’ The Christmas
Carol
, “This boy is ignorance, this girl is want. Beware them both,
but most of all beware this boy.” It appears Florida has taken this
warning to heart. Click for movie.

Last year the Republican-controlled state government in Florida passed legislation requiring its public universities to do what are called “post-tenure reviews” on all their tenured professors every five years, as part of an effort to eliminate what Governor Ron DeSantis called “deadweight” and “unproductive tenured faculty.” The bill not only limited the ability of professors to protest termination decisions, it was also aimed at eliminating “diversity, equity, and inclusion” programs across the board.

At the University of Florida the first round of tenure review has now produced some startling numbers, literally proving DeSantis’ claims.

The report said that, out of 262 professors up for review, 31 “either retired, entered retirement agreements or resigned during the review period.” A further 34 didn’t meet expectations and five were dubbed unsatisfactory. Add those categories up, and it’s 27 percent.

In other words, when faced with a real review of their qualifications, more than a quarter of the professors either quit or were removed. Though it is unclear whether those who quit did so because they knew they’d be fired anyway, that conclusion is a reasonable one to make. By resigning, they avoid having a stain on their record and thus increase their chances of getting work elsewhere.
» Read more

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Archeology on ISS?

Archeologists have now published a paper outlining what they call the first archeology project in space, documenting the changes that have occurred at six different locations on the International Space Station during a 60 day period.

[The archeologists] had the astronauts use adhesive tape to define one-meter areas of the International Space Station and document them with daily photographs to study how the spaces were used over 60 days in 2022. The squares were placed in a handful of work and leisure locations on the space station, including the U.S. galley table, workstations, experimental EXPRESS racks and on the wall across from the latrine where astronauts kept their toiletries.

The team’s findings provide the first glimpse into how astronauts adapt to life and conduct research without gravity, how international cooperation plays out in the tight quarters, how they use their space for work and leisure while in orbit, and more. By cross-referencing the photos with astronaut activity reports, the researchers found that the area near the exercise equipment and latrine, while not designated for any particular purpose, had been used as storage for toiletries, resealable bags, and a rarely used computer. The equipment maintenance area was actually used for storage, with little maintenance carried out there. [emphasis mine]

This research has some value, but on the whole its substance I think is overrated. When you build a home, the rooms have generally accepted purposes (kitchen, bathroom, bedroom, office, living room) but with some of those rooms it is expected that the homeowners will bring their own needs and desires to the place and use them as they please. The study above demonstrates this perfectly with the highlighted sentence. Though one area was designed to be a repair workbench, the astronauts found it more convenient or necessary to all such work elsewhere, and repurposed the maintenance area more practically.

At the same time, neither a space station nor an interplanetary spaceship are like homes. Both are actually entire worlds packed into a small space, so a lot of thinking has to go into designing them. It is in this area this research has some value. We are still learning what “rooms” will generally be needed in such long term space vessels, and this study can provide some data for this purpose.

Even so, I remain skeptical. It will likely be much cheaper and faster to simply talk to the astronauts who have lived on ISS to get their imput on how the interior space of a future interplanetary spaceship or station should be designed. In fact, the best thing to do would be to hire astronauts to help with the design process. That’s what the Soviets did in designing Soyuz. Asking archeologists for this information is nice, but seems very distant from the real issue. And it creates work on the station that might be better used doing something else.

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PLD targets October to begin construction of launch facilities in French Guiana

The Spanish rocket startup PLD is now targeting October to begin construction of its launch facilities in French Guiana, using the long abandoned launch site of France’s first rocket.

PLD Space plans to start building launch facilities for its Miura 5 rocket in October from the Diamant site at Guiana Space Centre, cofounder and chief business development officer Raúl Verdú told SpaceNews. Diamant has been dormant for decades after once being used for the French rocket of the same name, and “in the area where we are there is nothing,” Verdú said, “we have to do everything from scratch.”

The company hopes to do its first orbital launch in 2025.

Control of the French Guiana spaceport reverted back from Arianespace to the French space agency CNES (which has always owned it) in 2022, and since then CNES has signed deals with seven European rocket startups. PLD appears to be moving the fastest towards the first private commerical launch there.

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Brooklyn startup wins NASA contract to develop wireless communication technology for use on the Moon

The Brooklyn startup Yank Technologies has won a $150K NASA contract to develop wireless communication technology for use on the Moon.

Yank Technologies plans to develop two systems for the lunar surface: Wireless Power Receiver Converters for lunar rovers and Resonant Inductive Connectors for high voltage power transmission on the Moon and Mars.

The Wireless Power Receiver Converters are designed to improve rover efficiency and reduce mass by integrating multiple converters into a single-stage converter that supports various voltages. These converters also enhance charging reliability by accommodating misalignment and varying distances.

Resonant Inductive Connectors are designed to maintain reliable connections with high-voltage lines despite the presence of lunar regolith or Martian dust. Unlike traditional connectors, which are prone to wear and unreliable connections, these connectors are built to withstand harsh environments.

The award was likely made in late June as part of an small business award of similar development contracts to about 250 companies. Though wireless techology is well established, in this case the goal is to lower the weight of this equipment while making it space-hardened. While such work is routinely required, this contract highlights the detail work necessary for making operations on an alien planet practical.

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Rocket Factory Augsburg completes 2nd static fire test of first stage

The German startup Rocket Factory Augsburg has apparently completed a second static fire test of the first stage of its RFA-1 rocket.

The test occurred on the launchpad the company will use to launch at the Saxaford spaceport in the Shetland Islands. Video of the test is available here.

The test itself lasted for approximately 15 seconds and included five of the company’s Helix rocket engines. While this is one more than the previous test, it’s still short of the full nine-engine complement that will be utilized aboard every RFA ONE first stage.

A full static fire test of all nine engines is still necessary before launch. The rocket’s upper stage has already completed its full test compaign and is on the way to Saxaford for stacking.

The hope is that the first orbital test launch will occur before the end of the year, but for that to happen Rocket Factory must get its launch license from the UK’s Civil Aviation Authority (CAA). Based on how slow it approved its only previous launch license for Virgin Orbit (bankrupting the company because it took so long), no one should be expect a launch this year.

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SpaceX sets August 26, 2024 as new launch date for Polaris Dawn private manned mission

Jared Isaacman
Jared Isaacman

According to a post on X yesterday, SpaceX has rescheduled the launch of the private Polaris Dawn manned orbital flight to August 26, 2024. The flight is financed entirely by billionaire Jared Isaacman, who will also command the mission (his second in space).

The mission will launch on a Falcon 9, with the Dragon Resilience spacecraft carrying four private astronauts. During the orbital flight the capsule will attempt to fly as high as 870 miles, the highest any human will have flown since the Apollo missions. It will then attempt the first spacewalks by a private citizen ever. They will open a hatch, and Isaacman will push himself outside.

The schedule change from July 31st is almost certainly due to the uncertainties surrounding the return of Starliner from ISS, which have also caused uncertainties in the launch date of SpaceX’s next manned mission to ISS. With only two launchpads in Florida for both missions (plus other required launches), a lot of juggling has been required.

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Students win settlement against college for censoring their speech illegally

One poster that Clovis Community College tried to censor
One of the posters that Clovis Community College officials agreed to
“gladly” remove because it made some students “very uncomfortable.”

Bring a gun to a knife fight: Back in November 2021 three students at Clovis Community College who were also members of the college club for Young Americans for Freedom (YAF) got permission to put up posters on campus showing in detail the historic and documented horrors of communist rule worldwide. The picture to the right shows one such poster.

Soon thereafter some people supposedly complained that the posters made them “uncomfortable.” Despite the fact that everything in the posters is factually true, the then college president Lori Bennett ordered the posters torn down, claiming she did it because they weren’t specifically a “club announcement.

In August 2022 the students sued [pdf] with the help of the Foundation for Individual Rights and Expression (FIRE), noting that Bennett’s policy was not only inconsistent and arbitrarily, it was mostly used to block conservative political statements college administrators did not like.

The students have now won a settlement in court.
» Read more

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Firefly wins a 20-launch contract from L3Harris

The rocket startup Firefly has been awarded a new 20-launch contract from the aerospace company L3Harris, and is an add-on to an earlier three-launch contract signed in 2023.

The deal calls for two to four launches per year beginning in 2027. The launches will take place at Firefly’s launchpad at Vandenberg in California, and will likely be for mostly military or surveillance payloads.

It appears that Firefly is beginning to grab business from both SpaceX and Rocket Lab, a very healthy development. Its rocket’s capabilities falls somewhere in between both, so it has developed its own customer niche.

All will change of course when Rocket Lab’s larger Neutron rocket becomes operational.

Hat tip to BtB’s stringer Jay.

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NASA has decided to consider bringing Starliner down unmanned

Starliner docked to ISS
Starliner docked to ISS.

It appears that upper management at NASA has decided to force the agency to consider bringing Starliner down unmanned and extending the ISS mission of the two Starliner astronauts to a nine month mission.

The situation is definitely complicated, and no change as yet as been made. The schedule of dockings to ISS has been reconfigured to make this option possible. It appears this is the present plan:

First, they need to upgrade the software on Starliner for an unmanned mission. Apparently the present software on board is not satisfactory for an unmanned docking, even though a different Starliner has already done an unmanned docking last year. For this mission, the software relied on the astronauts to take over manually should there be an issue during undocking. In the previous unmanned demo, the software would react and prevent a problem. For reasons that make no sense, the software on the manned mission did not have this capability. Reinstalling this software will give them the option to send the two astronauts down on Dragon and returning Starliner unmanned.

Second, the next Dragon manned mission has been delayed until late September to allow time for these software upgrades, as well as give NASA and Boeing more time to analyze the situation and decide if a manned return on Starliner is possible. If they decide to not use Starliner, the Dragon capsule would come up to ISS with only two astronauts, and the two Starliner astronauts would then join them on their six month mission, coming home in the spring. For the Starliner astronauts Butch Wilmore and Suni Williams this would mean their mission will now be 8-9 months long, far longer than the original one-two week mission.

As to why these options are now being considered, it appears to me that both Boeing and NASA engineers were willing to return the astronauts on Starliner, but have been ordered to consider these options by higher ups. It appears that the last hot-fire thruster tests on ISS left everyone with some uncertainties about the situation. Engineers are fairly certain that the reasons some thrusters did not fire as planned during docking was because teflon seals expanded because of heat to block fuel flow. The problem is that these seals showed no problem at all in the most recent test on ISS. That difference creates some uncertainty as to whether they have really identified the cause of the problem. Imagine having an intermittent problem your car mechanic cannot constently make happen.

Because the thrusters did work as intended, Boeing and NASA seemed ready to return Starliner manned. In the agency review last week it appears others at the top were less sanguine (including Bill Nelson, NASA’s administrator), and demanded these new options be considered. Based on this speculation, it is almost certain Starliner will come home empty.

Whether this will have significant consequences remains uncertain. During the press briefing today, NASA officials said the agency might still certify Starliner for operational manned missions even if the capsule comes home unmanned.

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Orbital tug startup Impulse Space increases the kinds of satellites it will offer rides to geosynchronous orbit

The orbital tug startup Impulse Space, founder by former SpaceX engineer Tom Mueller, has announced new plans to make it possible for its tugs to take more kinds of satellites to geosynchronous orbit.

First, the company is revising the design of its larger Helios tug, set to do its first commercial mission in 2027, to carry multiple satellites ranging in weight from 300 to 5000 kilograms. Second, it is upgrading its already-flown smaller Mira tug so that it can be attached to Helios and act as a secondary tug once Helios gets to geosynchronous orbit.

The first Mira demo mission, launched in November 2023, had some communications and software issues but was still considered an overall success. The next mission will fly later this year.

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European aerospace company Safran to open production facility in U.S.

The European aerospace company Safran, which presently partners with Airbus to build the Ariane-6 rocket, has announced that it will open a production facility in Colorado for manufacturing its electrical propulsion thrusters used by satellites.

The American facility will focus on U.S. government and commercial customers, with the French line focusing on customers in the rest of the world. “With this double manufacturing line, we are able to provide trust and confidence to both U.S. domestic, national programs as well as commercial programs,” he said.

The thrusters produced by the two lines will be identical other than the sourcing of components for its power processing unit. The units produced in the United States will use U.S. components while those made in France will use foreign components.

The thruster, called the EPS X00, or “X-hundred”, is a new design and is expected to launch on satellites beginning in 2026. This announcement lets American companies know it is available to them as well. Being built in the U.S. it avoids the strict State Department ITAR regulations that would make it difficult for Safran to sell its European-built thrusters to American satellite companies.

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