Dream Chaser still alive!

The competition heats up: Sierra Nevada (SNC) has announced a new effort to gain international customers for its Dream Chaser manned spacecraft.

From the press release:

SNCโ€™s Global Project offers clients across the globe access to low Earth orbit (LEO) without the time, resources and financial burden of developing the necessary capabilities or infrastructure to support a mature human spaceflight program. The Global Project utilizes the Dream Chaser spacecraft as a baseline vehicle which, in turn, can be customized by the client for an array of missions to support government, commercial, academic and international goals. The individual mission customization of the Global Project can be applied to both crewed and uncrewed variants for a single dedicated mission or suite of missions.

This is excellent news, as it tells us that the company is not giving up on the spacecraft, and intends to push hard to finish it. Not only are they working make it a viable product to many customers and thus obtain the construction financing to build it outside of NASA’s manned program, they also appear ready to bid on NASA’s second round of cargo launches, using Dream Chaser as an unmanned cargo freighter to ISS.

In fact, I would not be surprised if NASA chooses Dream Chaser over Dragon for that second round of cargo deliveries. Dragon is slated for the manned flights, so the agency will need another vehicle to replace it. Why not give the contract to Sierra Nevada, thus providing NASA with two manned vehicles and three cargo vehicles, all capable of accessing the station.

All in all, this increasingly looks like a win-win situation for everyone.

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Washcloth delays SLS engine tests

The testing of an engine for the giant SLS rocket will be delayed because engineers have found the remains of a washcloth in the ducts of the test stand at Stennis Space Center.

The investigation found the fibers belong to a cotton shop rag from a weld shop that had been involved with working on the LOX duct ID surface during manufacture. The roughened surface (of the duct) was where the fibers were observed to be hanging up on.

The investigation team reported that, under microscope inspection, a piece of the run duct stock showed metallic particles loosely adhered to the ID surface and embedded in the โ€˜machiningโ€™ groves. Several were easily dislodged and identified as ID surface material. “A tape sample was pulled from the same stock (after an identical cleaning process) and produced a rather large quantity of particles. This is an unacceptable condition and it was agreed that the entire run duct will need to be replaced or reworked (~30-ft of pipe),โ€ added the investigation notes.

Replacing the duct will cause a several month delay in the test program. Fortunately for NASA, they have some wiggle room (for the moment), since the entire SLS schedule has already slipped a year to 2018.

Nonetheless, do not be surprised if this is only the first of many further delays.

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Sierra Nevada protests NASA manned spacecraft contact award

The competition heats up: Sierra Nevada has formally protested NASA’s decision to award Boeing and SpaceX manned spacecraft contracts.

The company said late Friday that its bid in the NASA Commercial Crew Transportation Capability (CCTCap) was $900 million less than the bid submitted by Boeing, which won a contract worth as much as $4.2 billion to complete development, test fly and operate its CST-100 crew capsule. At the same time, SNC said, its proposal was “near equivalent [in] technical and past performance” source-selection scoring.

“[T]he official NASA solicitation for the CCtCap contract prioritized price as the primary evaluation criteria for the proposals, setting it equal to the combined value of the other two primary evaluation criteria: mission suitability and past performance,” the company stated. “SNCโ€™s Dream Chaser proposal was the second lowest priced proposal in the CCtCap competition.”

In other words, they are challenging NASA’s decision to pick Boeing over them, as their proposal was far cheaper.

We all know that Boeing got the contract as much for its political clout as for its technical expertise. NASA wanted to make sure that members of Congress who promote the Boeing jobs in their districts would have nothing to complain about. Whether Sierra Nevada can get the government to look past that political clout is very doubtful, though I think I support them whole-heartedly in their effort.

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The Great Space Race

Yesterday the private commercial launch company SpaceX broke ground on its own private spaceport near Brownsville, Texas.

“This feels great. It feels like the future,โ€ [SpaceX founder Elon] Musk said at the ground-breaking. … He intends to have the first launch in late 2016, with an initial 12 launches a year. Ultimately, โ€œthousands of launches,โ€ he projected. Furthermore, โ€œwhen we start doing commercial crew activities, I would expect us to launch a crew from here,โ€ he said.

The significance of this construction is not trivial. This will be the first spaceport built by a private company that will be used to launch its privately-built commercial rockets, and will do it for profit. Other spaceports have been established in the last decade for the purpose of private space tourism, but none have seen anything fly, and all those spaceports were some form of quasi-government operation.

SpaceX’s Brownsville spaceport, rumored to be dubbed Mars Crossing, is not a government-run operation, however. It will be wholly owned and operated by the company, and is being built to allow them to launch commercial satellites unconstrained by the rules that make launches from the government controlled spaceports at the Kennedy Space Center as well as Vandenberg Air Force Base in California difficult and complicated.

This ground-breaking also comes on the heels of last week’s announcement that SpaceX and Boeing have been chosen by NASA to build spacecraft to ferry human astronauts to and from the International Space Station.

It also comes at the same time the Russian government has reorganized its entire aerospace industry to place it under government control, committed billions for the accelerated construction of a new spaceport on Russian territory, and launched the first test flight of its own new rocket, Angara, designed to compete for commercial market share while also reenergizing the entire Russian space effort.

Nor is that all.
» Read more

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Falcon 9 launch puts Dragon in orbit

The competition heats up: SpaceX’s Falcon 9 rocket has successfully put its fifth Dragon cargo freighter into orbit, with a docking at ISS scheduled for Tuesday.

Spaceflight Now’s status update above also noted that this is the 13th launch of a Falcon 9 rocket since 2010. All these flights have successfully put their primary payloads into orbit as promised, an amazing track record for a new rocket built by a new company only in existence for less than a decade.

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Extending ISS to 2024

An inspector general report released today has outlined some issues that NASA needs to address in order to keep ISS operational through 2024.

In this audit, the Office of Inspector General (OIG) found that while NASA has identified no major obstacles to extending ISS operations to 2024, it must address several areas of risk to ensure continued safe operations. Specifically, the ISS faces a risk of insufficient power generation due in part to faster-than-expected degradation of its solar arrays. Second, although most replacement parts have proven more reliable than expected, sudden failures of key hardware have occurred requiring unplanned space walks for repair or replacement. Third, with the retirement of the Space Shuttle fleet NASA has a limited capacity to transport several large replacement parts to the Station should they be needed. While the ISS Program is actively working to mitigate these risks, anticipating the correct amount of replacement parts and transporting them to the ISS present major challenges to extending Station operations 10 or more years beyond its original expected service life.

The report also noted concerns about the budget and the lack of commitment from NASA’s international partners.

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NASA has chosen Boeing and SpaceX to build manned spacecraft to ferry crews to ISS

The competition heats up: NASA has made a decision and has chosen two companies to ferry astronauts to and from ISS, and those companies are Boeing and SpaceX.

I am watching the press conference on NASA television. Some quick details from NASA here.

This is a reasonable political and economic decision. It confirms that SpaceX is ready to go and gives the company the opportunity to finish the job, while also giving Boeing the chance to show that it can compete while also giving that pork to congressional districts.

Some details: After NASA has certified that each company has successfully built its spacecraft they will have then fly anywhere from four to six missions. The certification process will be step-by-step, similar to the methods used in the cargo contracts, and will involve five milestones. They will be paid incrementally as they meet these milestones.

One milestone will be a manned flight to ISS, with one NASA astronaut on board.

One more detail. Boeing will receive $4.2 billion while SpaceX will get $2.6 billion. These awards were based on what the companies proposed and requested.

I will have more to say about this tonight on Coast to Coast, as well as on the John Batchelor show.

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