Tag: NASA

NASA decides to fly Orion with failed power unit

1:59 pm

Because a repair would delay the first SLS launch for months if not a year, NASA has decided to fly Orion on that November ’21 mission with failed electronics power unit.

In a Dec. 17 statement, NASA said it had decided to “use as is” one of eight power and data units (PDU) on the Orion spacecraft, which provide communications between the spacecraft’s computers and other components. One of two redundant channels in one of two communications cards in that PDU is not working.

…NASA, in its statement about deciding not to replace the PDU, did not go into details about the repair options, but said that the risks of damaging the spacecraft during the PDU repair outweighed any loss of data should the unit completely malfunction.

Engineers, the agency stated, “determined that due to the limited accessibility to this particular box, the degree of intrusiveness to the overall spacecraft systems, and other factors, the risk of collateral damage outweighed the risk associated with the loss of one leg of redundancy in a highly redundant system.”

“NASA has confidence in the health of the overall power and data system, which has been through thousands of hours of powered operations and testing,” the agency added, noting that the PDU in question was still “fully functional.”

Let’s then assess Orion. The contract was issued to Lockheed Martin in 2006. In the fourteen years since Congress has spent about $17 billion on this manned capsule. In that time it has flown once, during a test flight that was intended to test its heat shield, even though when that flight happened NASA had already decided that it was not going to use the heat shield design it was testing.

Orion’s second flight in November ’21 will be unmanned, but it will be flying with this failed unit. The next time it is supposed to fly will be in ’24, when NASA is hoping to send astronauts on a lunar landing missions. By that time NASA will have spent about $20 billion on Orion, and gotten two test capsules (both unrepresentative of the flight model) plus one manned mission.

Would you fly on this capsule under these circumstances? I wouldn’t, especially considering the non-track record of its rocket, SLS.

As the taxpayer, do you think you’ve gotten your money’s worth from this capsule? I don’t. I think it has been an ungodly waste of money, and a demonstration of the incapability of NASA and the big space contractors Boeing and Lockheed Martin of getting anything accomplished. Depend on them, and you will never go anywhere.

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An update on the testing of SLS’s core stage

9:38 am

Link here. The article provides more information on the temperature issue that caused the seventh of eight fueling tests of the core stage to abort early.

The temperature issue arose when NASA transferred superchilled liquid oxygen, to fuel the rocket, from a holding facility to the core stage of the SLS. This procedure has been modeled and verified before, Julie Bassler, SLS stages manager at Marshall, told reporters during the same teleconference. But this was the first time the transfer actually took place.

“We were actually just a few degrees different than what we wanted to see coming in,” she continued, but said the temperature must be precise during the initial phases of filling the tank. The requirement is minus 290.57 degrees Fahrenheit (minus 179.21 degrees Celsius.) But the liquid oxygen was slightly cooler, at minus 296.67 degrees Fahrenheit (minus 182.59 degrees Celsius).

“We filled up [the tank] just enough to pass the phase where we knew we weren’t going to be able to get the temperature to a level that was going to be acceptable to meet the requirement, and that’s when they caught us … in the testing,” Bassler continued.

Despite this issue, NASA still hopes to do the last core stage test, dubbed the Green Run, in the last week in December. During that static fire test they will fuel the core stage entirely and then fire its engines for the full duration of an actual launch — almost ten minutes. If all goes well they will then pack up the stage and ship it to Florida for the planned November unmanned test mission sending Orion around the Moon.

They have no schedule margins, however, because all the components of this very expensive and complex rocket need a lot of time to get anything done. The two solid rocket boosters that will be attached to the sides of the core stage only have a twelve month lifespan once assembled, and they are holding off assembling them pending this test. The core stage itself needs two months to be disassembled, and then two months to be reassembled in Florida. And there remain the issue of a failed power unit in the Orion capsule that could take four to twelve months to repair.

The article however had this telling quote, based on comments from a NASA official, about future launch procedures, that sent a chill up my spine:
» Read more

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Boeing and NASA delay again the 2nd unmanned demo flight of Starliner

12:23 am

Boeing and NASA yesterday announced that they now plan to fly the second unmanned demo flight of Starliner in late March, rather in January as last scheduled.

Though there have been hints for awhile that a launch close to the start of the new year was no longer likely, this announcement confirms those hints. This means that it will have taken Boeing more than a year to fix the software issues that forced the first demo mission to abort its docking with ISS and come back early.

Whether this will delay the manned mission, which they are still targeting for as early as the summer of ’21, remains unclear. I think it will all depend on how well that the demo mission goes.

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1st countdown dress rehearsal of SLS core stage scrubbed

4:34 pm

The attempt by NASA to conduct a full countdown dress rehearsal of the SLS core stage, including loading its tanks, was scrubbed early in the countdown yesterday when engineers encountered problems loading oxygen into the rocket’s tanks.

An issue with the LOX chilldown process run on Monday meant that the LOX propellant tank couldn’t be filled, which meant that the full WDR test wasn’t possible.

NASA’s post-scrub statement indicated the vehicle systems performed well and that the Core Stage engineering community and the test team at Stennis were working on fixes and determining when the tanking and countdown demonstration parts of the WDR test can be retried.

This dress rehearsal is intended to preparatory to what NASA dubs the Green Run test static fire of the core stage, set to last for the full 500 seconds the core stage would fire during an actual launch. Whether this scrub will prevent that Green Run test from occurring before the end of the year remains unclear. Either way it must happen soon if NASA is to maintain its schedule for the long frequently delayed launch of SLS, now scheduled for November ’21.

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New problem found on Orion that could delay its launch by a year

12:11 am

The failure of a power unit on the Orion capsule slated to fly on SLS’s first test flight late in ’21 could delay that test flight by as much as an additional year.

Replacing the PDU isn’t easy. The component is difficult to reach: it’s located inside an adapter that connects Orion to its service module — a cylindrical trunk that provides support, propulsion, and power for the capsule during its trip through space. To get to the PDU, Lockheed Martin could remove the Orion crew capsule from its service module, but it’s a lengthy process that could take up to a year. As many as nine months would be needed to take the vehicle apart and put it back together again, in addition to three months for subsequent testing, according to the presentation.

Lockheed has another option, but it’s never been done before and may carry extra risks, Lockheed Martin engineers acknowledge in their presentation. To do it, engineers would have to tunnel through the adapter’s exterior by removing some of the outer panels of the adapter to get to the PDU. The panels weren’t designed to be removed this way, but this scenario may only take up to four months to complete if engineers figure out a way to do it.

A third option is that Lockheed Martin and NASA could fly the Orion capsule as is. The PDU failed in such a way that it lost redundancy within the unit, so it can still function. But at a risk-averse agency like NASA, flying a vehicle without a backup plan is not exactly an attractive option. It’s still not clear what went wrong inside the unit, which was tested before it was installed on the spacecraft, according to a person familiar with the matter.

None of these options are good. The first two will certainly delay the planned November 2021 launch, which by the way is already four years behind schedule. The third will risk a failure of the mission, which though unmanned would certainly lead to further delays in the manned mission expected one or two years later.

That they don’t know why the unit failed and cannot fix it easily speaks very badly to the design of Orion and SLS. Compare this with SpaceX, which in the past month has demonstrated it can in only days switch out engines on both its commercial Falcon 9 rocket and its new next generation Starship rocket. Moreover, SpaceX has demonstrated repeatedly that once they identify an issue they move immediately to understand it and fix it.

With NASA, Orion, and Orion’s contractor Lockheed Martin, such flexibility and agility appears all but impossible. They have designed a monster that cannot be fixed easily, cannot launched quickly, and costs an ungodly amount of money.

I increasingly believe that Starship will reach orbit before SLS/Orion, even though the latter has been in development for almost three times longer, and will cost 25 times more.

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NASA fixes SLS issue, prepares for full hot fire engine test of core stage

11:32 am

My heart be still! NASA engineers have successfully fixed a valve on the inside of the core stage of the agency’s SLS rocket, making it possible for the continuation of the ongoing test program leading up to its first and only full static fire test on December 21st of the rocket’s core stage, prior to the rocket’s first launch.

Over the weekend, engineers at NASA’s Stennis Space Center near Bay St. Louis, Mississippi, successfully repaired a valve inside the core stage of the agency’s Space Launch System (SLS) rocket. The team designed an innovative tool to remove and replace the valve’s faulty clutch while the core stage remained in the B-2 test stand, and without removing the entire valve. Subsequent testing of the repaired valve confirmed that the system is operating as intended.

If that static fire test fails for any reason, it will likely delay the first Artemis launch by at least a year, if not longer. Right now there is a slim chance that SpaceX’s Starship will complete its first orbital launch before SLS (which NASA has been developing for only seventeen years). Further delays would almost guarantee it.

Such an event will make the entire SLS program appear kind of stupid, irrelevant, and an utter waste of money. But then, SLS is exactly that, a wasteful boondoggle designed not to get American astronauts into space but to spend money in Congressional districts and states. These corrupt legislators actually like the delay and failure, because it extends the contracts and funnels more money to their constituents over a longer period of time. Who cares if anything ever really gets accomplished, or the interests of the U.S. are advanced? What really matters is making sure Congressmen get photo ops, and their big space backers get contracts so they can continue to make campaign contributions.

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Sierra Nevada delays first Dream Chaser launch to ’22

1:22 pm

Sierra Nevada officials revealed yesterday that they are delaying the first test flight of their Dream Chaser reusable cargo mini-shuttle from late 2021 to some unspecified time in 2022.

‘’COVID has definitely played a role” in that delay, said Steve Lindsey, senior vice president for strategy at SNC Space Systems. One example he gave involved structural testing of the spacecraft’s cargo module at a contractor’s facility in San Diego. COVID-related restrictions prevented SNC engineers from being on site at that facility to oversee the tests. SNC developed a workaround by using a mission control center it developed for Dream Chaser in Colorado so those engineers could remotely oversee those tests. “That worked great. Unfortunately, it took probably three or four times as long as it should have,” he said.

A related problem, he said, involves suppliers who have had to suspend operations because of COVID-19 outbreaks at their facilities. There have also been technical challenges with Dream Chaser, although he did not go into details about specific issues. [emphasis mine]

I underline the unspecified technical issues, because I suspect they might be the real issue. SpaceX has not been slowed in any significant way due to the Wuhan panic, even though it deals with NASA also. I would therefore not be surprised if they are using COVID-19 as a cover for other issues.

It is a new craft, and problems are expected. I’d just rather they didn’t hide it. It contributes to doubts about the company, which by the way has been much slower in its development than one should expect. NASA awarded this contract in January of 2016, with the first launch then planned for as early as October 2019. It is now 2020, and the launch is still now two years away.

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The Apollo 12 crew’s excursions on the Moon, 51 years ago

8:25 am

In celebration of the anniversary this week of the Apollo 12 mission to the Moon in November 1969, the science team for the Lunar Reconnaissance Orbiter (LRO) have created a wonderful animation showing step-by-step where and when Pete Conrad and Alan Bean walked during their two EVAs on the lunar surface.

That video is below. It highlights strongly the need of any future short-term mission to any planetary landing to have a vehicle on board. Conrad and Bean accomplished a lot during their two four-hour walks, but nowhere near as much as they could have accomplished if they could have driven about on their EVAs. In fact, in the 1960s NASA had already recognized this, and was to put a rover on the last three Apollo lunar landings.

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Watch today’s launch of SpaceX’s Resilience manned capsule

10:06 am

According to a NASA report yesterday, the weather then stood at 50% for allowing a launch of four astronauts to ISS on SpaceX’s Resilience capsule tonight at 7:27 pm (Eastern).

That percentage was still reported this morning. Part of the issue is that SpaceX wants to recover the first stage, and the weather therefore not only has to be good in Florida, it has to be good in the Atlantic where the stage will come down.

NASA’s live coverage begins at 3:15 pm (Eastern). The link to that live stream is below the fold. As I write this at around noon (Eastern) it is simply NASA TV’s normal feed, which is essentially full time propaganda for NASA. After 3:15 pm it will switch to live coverage, which unfortunately will still be packed with pro-NASA propaganda, even though this launch is entirely being run by the private company SpaceX. NASA’s only part is that of a customer, with the ability to say “no” at any point. The rocket, the capsule, the launchpad, and the countdown, is operated completely by SpaceX and its employees.

I have also added the clean feed from NASA, which appears to carry little commentary or narration.

» Read more

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Weather forces one day delay in launch of Resilience with four astronauts

9:26 pm

Because of high winds and ocean weather interfering with the recovery of the first stage, NASA and SpaceX today decided to delay the launch of SpaceX’s second manned Dragon mission, the capsule Resilience carrying four astronauts, to Sunday, November 15.

NASA and SpaceX are now targeting 7:27 p.m. EST Sunday, Nov. 15, for liftoff of the agency’s SpaceX Crew-1 mission to fly astronauts from Launch Complex 39A at NASA’s Kennedy Space Center in Florida to the International Space Station.

Teams moved the launch by one day because of onshore winds and to enable recovery of the first stage booster, which is planned to be reused to launch the Crew-2 mission next year. The booster is expected to land on the recovery ship about nine minutes after launch.

They now plan to dock with ISS at 11 am (eastern) on November 16th.

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Senate fails to fully fund manned lander for Trump’s 2024 lunar mission

10:30 am

The Senate appropriations committee’s budget recommendations for NASA, released yesterday, has refused to fully fund the development of the manned lander needed for Trump’s 2024 lunar mission.

The Senate Appropriations Committee released its recommendations for all 12 FY2021 appropriations bills today. The Commerce-Justice-Science (CJS) bill provides NASA with $23.5 billion, $1.75 billion less than requested. The House-passed bill keeps the agency at its current level of $22.6 billion, so the final compromise likely will be somewhere in that range. NASA’s request for Human Landing Systems (HLS) for the Artemis program was particularly hard hit on both sides of Capitol Hill.

NASA had requested $3.4 billion for building the lunar lander in time for 2024. The House appropriated $628 million. Today’s Senate recommendation budgeted $1 billion. This practically guarantees that no manned lunar mission will happen by 2024.

None of this is a surprise. The politicians in Congress from both parties don’t really want to rush this program. For them it is better to stretch it out for as long as possible, spending mucho bucks in their states and districts. Nothing will be accomplished, but they will be able to tell their constituents they brought the jobs home.

Useless and empty jobs, but jobs nonetheless.

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NASA officially approves operational Dragon manned missions

7:03 am

Capitalism in space: NASA yesterday officially certified SpaceX’s Dragon capsule for future operational manned missions to ISS.

NASA officials gave approval Tuesday for SpaceX to begin regular crew rotation flights to the International Space Station with the launch of four astronauts set for Saturday from the Kennedy Space Center in Florida, signaling a transition from development to operations for the human-rated Dragon spacecraft.

Mission managers completed a two-day Flight Readiness Review Tuesday and issued a preliminary go-ahead for the launch of SpaceX’s Crew Dragon “Resilience” spacecraft Saturday at 7:49 p.m. EST (0049 GMT Sunday) with NASA commander Mike Hopkins, pilot Victor Glover, and mission specialists Shannon Walker and Soichi Noguchi, a veteran Japanese space flier.

The decision means that SpaceX will now be rotating crews for NASA at ISS every six months. It will also be reusing both the first stages and the capsules. Endeavour, the capsule used on the demo flight earlier this year, will be reused in the spring. Resilience, the capsule scheduled for launch on November 14th, will be reused next fall.

Since SpaceX also has a commercial manned flight planned for next fall, that will probably require a third capsule. With those three capsules they will have at least for the next few years a fleet will cover all their initial needs. Don’t be surprised if however the introduce an upgraded capsule or two along the way, based on what they learn on these initial flights.

The article had one other piece of new news concerning Boeing’s Starliner capsule. The second unmanned demo flight has now officially been delayed into the first quarter of next year, rather than late this year.

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