75% of Russia’s satellite electronics come from U.S.

It isn’t just us dependent on them: One Russian aerospace industry expert noted today that three-quarters of all their satellite electronics comes from the United States.

According to [Nikolay Testoyedov], up to 75 percent of the electronic components for Russian satellites come from the US. Consequently, if it retaliates should Moscow refuse to sell RD-180 rocket motors to Washington – which Deputy Prime Minister Dmitry Rogozin has threatened – Russia’s satellite program would be frozen for at least two years. “The imported electronic components in our satellites represent 25 to 75 percent of the total in communications; in military ones, somewhat less; in commercial ones, more,” Testoyedov says. Of these imported components, approximately 83-87 percent come from the United States thus giving Washington the whip hand.

If we stop providing these electronics he estimates that after their present stock runs out in about a year it would take at least two years before Russia could replace these American-made parts.

The collapse of Russian scientific innovation

Link here. This report documents much of what I have been seeing in the Russian space industry: an aging workforce, a lack of innovation, and concentration of power to Moscow and the central government, and an exodus of the best minds to other countries.

It appears that all of the solutions that have been imposed by Putin’s government are exactly the worst things you could do and will only make the problems grow with time.

Russia announces revised launch schedule for ISS

As promised, the Russians today revealed their revised schedule of launches for ISS for the next few months.

The next manned launch will be on July 3, and though it will use a Soyuz rocket, it will not use the upgraded rocket version that had a conflict with its Progress freighter during the April launch. They have still not described what that conflict was, or how they plan to fix it on future launches.

Meanwhile, a Soyuz capsule docked to ISS suddenly fired its thrusters unexpectedly during testing of the station’s radio system. The burn changed the station’s orientation, which required other thrusters to compensate.

Russia completes Soyuz launchpad at Vostochny

The competition heats up: Russia has completed assembly of the Soyuz-2 launch system at Vostochny a month ahead of schedule.

I must say that this story confuses me. Just this past weekend it was reported in the Russian press that they were abandoning efforts to build a Soyuz launchpad for manned flights at Vostochny and would instead focus on Angara. Why then are they finishing this Soyuz-2 launchpad now, and ahead of schedule?

One theory: The new launchpad might be for a new upgraded Soyuz rocket to be used for unmanned missions and thus different than the manned launchpad.

Or it might be that even though the government canceled it, workers continued to work on it and finished it, unaware of the cancellation. It is not unusual in big government projects for the right hand to not know what the left hand is doing.

UPDATE: My first theory was correct. Anatoly Zak of russianspaceweb.com has confirmed to me in an email that they only cancelled manned Soyuz flights at Vostochny. This launchpad will be used for an upgraded Soyuz rocket for unmanned flights.

Manned flights from Vostochny delayed

In order to save construction costs at its new spaceport at Vostochny, Russia has decided to delay its first manned flight there until 2023.

They originally were going prepare a launchpad for Soyuz rockets so that they could do a manned launch at Vostochny as early as 2019, but had already admitted this was inefficient and had abandoned the plan. Now they have admitted that it will take until 2023 for them to get Vostochny and Angara ready for manned flights.

That it will still take almost 8 years to prepare a launchpad and get Angara ready to launch manned capsules, however, seems an ungodly long period of time. It should not take that long.

Soyuz rocket to launch this week

In the heat of competition: Despite releasing very vague conclusions to its Soyuz rocket failure investigation, the Russians are going to resume Soyuz launches, beginning this week.

Update: The launch on Friday was successful.

I imagine that NASA will insist on more details before the next manned flight, including how they have solved the flaw that caused the Soyuz/Progress failure. At least, that is what a private company would do. What a government agency will do is sometimes beyond my understanding.

Angara to launch commercial payload on next launch

The competition heats up: Russia has decided to accelerate use of its heavy Angara rocket by launching a commercial payload on its next launch in 2016.

They had initially planned to do more test flights. The technical problems with Proton, combined with increased competition from SpaceX and others, is forcing them to move at a less leisurely pace.

In the meantime, they have concluded their investigation into the Progress/Soyuz rocket failure, issuing an incredibly vague press release that only stated the following:

The damage to the ship during its abnormal separation from the third stage of the Soyuz-2-1a launch vehicle resulted from a particular property of the joint use of the cargo spacecraft and the launch vehicle. This design property was related to frequency and dynamic characteristics of joint vehicles. This design property was not fully accounted for during the development of the rocket and spacecraft complex.

Limitations on further flights of the Soyuz-2-1a rocket with other spacecraft had not been found.

It sounds to me as if they don’t know exactly what caused the abnormal separation between the rocket and the spacecraft, and that they have decided to move on regardless.

I think it would be very wise for the U.S. to get its own manned spacecraft operational as fast as possible.

Russian rocket engines ready for shipment to U.S.

The competition heats up: An engine that Russia has developed for its Angara rocket has now been tested and is ready for shipment to the U.S. for use in the first stage of Orbital ATK’s Antares rocket.

This new engine will replace the refurbished Soviet-era engines Antares had been using previously that had caused the October launch failure. Note also that since Antares is not a military rocket, it does not fall under the Congressional ban for Russian engines that limits their use on ULA’s Atlas 5 rocket. As the article notes,

On Jan. 16, 2015, RKK Energia, parent company of NPO Energomash, announced that it had reached an agreement with the American company Orbital Sciences Corporation, OSC, on the export of RD-181 engines for the first stage of the Antares rocket, thus replacing the NK-33 engines previously used on the launcher. The contract, worth around $1 billion, was actually signed and ratified by the Russian government in December 2014. According to the document, a total of 60 RD-181 engines would be delivered to OSC beginning in June 2015.

This deal means that Antares will likely be back in business soon, though it will still be dependent on Russian-built equipment, which carries its own risks. It also means that Orbital ATK will not be able to sell Antares to the U.S. military, limiting its marketability.

Russian rocket now garden furniture in England

A British businessman has purchased a discarded Russian rocket and installed it in his garden as decoration.

Almost 40ft long and weighing five tonne, the rocket was first flown in 1991 after being built by the Russians in collaboration with NASA at a cost $10 million. For ten years it held the record for the fastest ever made-made machine before it was jettisoned as archaic.

Somehow it ended up at a car auction at South Marston where it was spotted by Mr Sweet while checking out vintage motors. Mr Sweet, who runs the Cirencester-based computer company Zycko, said: “I saw it for sale at a car auction and decided to buy it, not really knowing what I was going to do with it.”

I am curious how the rocket had ended up being owned and offered for sale by a UK company that “specializes in car restorations.” I also wonder if this might be a major new profit center for the struggling Russian rocket industry.

Criminal charges against Russian workers who caused Proton failure

The three Russian technicians and their supervisor whose sloppy work caused the spectacular 2013 crash of a Proton rocket immediately after launch have now been indicted on criminal charges and will face trial.

According to investigators, Grishin, Nikolayev and Gudkova in 2011 were tasked with installing the angular rate sensors on the Proton rocket that are responsible for yaw control. “As a result of their violation of technical discipline envisaged by engineering and technological documentation, these sensors were installed incorrectly / at 180 degrees from their correct position/,” Markin said.

The installation error accounted for the vehicle’s wild trajectory, causing its crash and destruction. During the investigation, Grishin and Nikolayev partly admitted their guilt in committing the crime, he said.

In his turn, Nasibulin guided by the fact that over a long time no violations had been found during the installation process and also amid the job cuts withdrew the control operation from a respective list. He did not monitor the process and the sensors were installed without the due control.

Note that they didn’t sabotage anything intentionally. They only did bad work. In the U.S. such incompetence would certainly get them fired, but no one would dream of prosecuting them under these circumstances. It appears that Putin’s government has decided to make them scapegoats and an example to everyone else: Do your work right or else!

Along these lines, Russian government officials have also indicated they are considering imposing fines on manufacturers for any future failures or delays.

Both the criminal indictments and the fines would surely work to prevent further disasters. They will also work very effectively in preventing any risk-taking or innovation from anyone. Who wants to build something new and untested if there is a strong possibility its failure will get you in prison?

Do not expect much creativity from the Russian aerospace industry in the coming years.

The Russian investigation into Progress failure stalled?

Internal disagreements appear to be hampering the investigation into the Progress launch failure in late April.

The investigation had been leaning to pinning the failure on the disintegration of the Soyuz third stage oxygen tank. Others, however, are now claiming that the disintegration itself was caused by an improper separation of Progress from the rocket. The result is that the investigation has delayed the release of its findings.

Corruption in the Russian space industry

A slew of stories in the Russian press today illustrate again the deeply ingrained problems that country has, both in corruption and in its ability to produce a quality product.

The last story describes the overall scale of the corruption, which is not confined just to the space sector, but can be found in many industries. The aerospace industry just happens to be the most visible outside Russia, and thus the most embarrassing. Yet,
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Russian executive acknowledges SpaceX is beating them

The competition heats up: The chief executive of one of Russia’s largest aerospace centers admitted during a television appearance on Friday that their country is losing market share to SpaceX.

“The commercial launch market has changed over the past few years. New players have emerged, for example the American company SpaceX. Few people believed that a commercial project would be able to break into the market and create a competitive product, create a carrier [rocket] that’s competitive in terms of price and quality. But this has happened and we have to reckon with it,” he said. “It’s true that we have reduced our presence in the commercial launch market in recent years.

The irony here is that all of the decisions by Putin and the Russian government since SpaceX’s arrival — most especially the decision to consolidate the entire aerospace industry into a single corporation controlled by the government — have actually worked to limit Russia’s ability to compete.

Russians delay next Angara launch to replace Briz upper stage

The competition heats up? The Russians have delayed until late 2016 the first test flight of the heavy-lift version of their new Angara rocket so that they can fly it with its own new upper stage, rather than using the trouble-plagued Briz upper stage used on Proton.

In other words, they want to dump all the components of the Proton as soon as possible. Whether this will solve the quality control problems that seem to be systemic to their aerospace industry however remains questionable. If I was a commercial satellite company I would have as little faith in Angara, until it has proven itself through a number of launches.

Rogozin pins Proton failure on “moral degeneration”

In a speech before the State Duma, Russian deputy prime minister Dmitry Rogozin blamed the “moral degeneration” of the top leaders of their county’s aerospace industry for Saturday’s Proton launch failure.

“With such degeneration in the leadership of the enterprises, there’s no surprise at such a high degree of accidents,” said Rogozin who said that “space bosses have long gone into their own space.” … The vice premier expressed those that the force of “legal gravitation will lead them [those responsible for the failure of the Progress and the Proton] to where they should be,” RIA Novosti quoted him as saying.

In other words, expect more arrests and prosecutions. Meanwhile, there is little evidence that Rogozin or Putin are doing anything to make their space industry more competitive and thus capable of generating the profits necessary to keep it afloat.

Update on Saturday’s Proton launch failure

Link here. The failure was in the third stage, which was the cause of a previous Proton failure last May.

Note that the Proton also put a commercial satellite in the wrong orbit in October when the upper stage underperformed.

Overall, the Russians are doing a very poor job in eliminating the serious quality control problems that have plagued their aerospace industry in recent years. If anything, the problems appear to be worsening.

Sarah Brightman pulls out of her flight to ISS later this year

Citing family issues, Sarah Brightman has suddenly canceled her plans to fly to ISS later this year as a space tourist.

All the press announcements of this decision emphasize that she was doing quite well in the training program, but one wonders. There had been rumors of being replaced in recent weeks, and the “family issues” cited in today’s announcement could be a cover for anything.

Either way, this is unfortunate, because her flight would have been quite entertaining and would have done a great deal to promote the space tourism industry.

What caused the failed separation of the Soyuz and Progress?

A good translation of this week’s press release from the investigation into the April 28 Progress failure indicates that the failure occurred because of an abnormal separation of the freighter from the upper stage.

After reviewing all the materials, members of the State Commission came to a preliminary conclusion that a version of the abnormal separation had been objectively confirmed, which includes two subsequent events related to the depressurization (disintegration after the cutoff of the third-stage engine) first of the oxidizer tank and then of the fuel tank, Roskosmos said.

In other words, the separation was so abnormal it put both the freighter and the upper stages in the wrong orbits, with the Progress tumbling and damaged, and with the upper stage almost immediately disintegrating.

They are now studying the data to try to figure out what caused the bad separation so they can inspect other Soyuz upper stages for the same problem and fix them before launch.

Russians confirm flip of Progress and Soyuz launches

It’s official: The launch of the next crew to ISS will be delayed until late July to allow both a Progress freighter to launch first as well as give investigators more time to figure out what went wrong with the Soyuz upper stage during last month’s Progress launch.

In addition, the crew that had been slated to return to Earth this week will remain on board for another month to reduce the amount of time the station is manned with only 3 astronauts.

It appears that investigation is zeroing in on the upper stage of the Soyuz rocket, whose tanks apparently depressurized prematurely, causing the freighter to separate early and end up in an incorrect orbit.

Russian sources confirm their plan to flip launches to ISS

Though not yet officially decided, managers in the Russian space agency are definitely considering switching the launch dates of the next Soyuz and Progress missions to ISS, so that the unmanned cargo flight flies first.

Both spacecraft use the Soyuz rocket, and it now appears that the cause of last week’s Progress failure was a problem in the Soyuz third stage. They want to check out all Soyuz third stages before they put any humans on one. Switching the flights gives them time to do it. It also gets needed cargo to ISS sooner.

Progress failure causes delay in next manned mission to ISS

Russian sources suggest that they will postpone the next manned mission to ISS from May 26 to June 11 as they investigate the failure of the Progress freighter last week.

This article also suggests that the Russians might flip the next Progress and Soyuz flights to have the Progress go first. (This schedule change is something I suggested might happen last week, right after the launch failure.)

Progress freighter declared lost

The Russians have declared lost the Progress freighter that had been launched to ISS yesterday.

They never could regain control of the craft, plus it was in an incorrect orbit. Moreover, the U.S. Air Force has detected debris nearby, suggesting a significant failure of some kind.

The Russians are now considering delaying the next manned launch, scheduled for May 26, while they investigate this failure. Both Soyuz and Progress use some of the same systems, including the radar system that failed on Progress, and they want to make sure the problem won’t pop up on the manned mission.

At the same time, they are also considering advancing the launch date of the next Progress to ISS from August 6.

Based on these reports, I think they might swap the launch dates for the two flights. A Dragon is scheduled to go to ISS in between these missions, though that schedule could be changed as well to accommodate the Russian plans.

Progress freighter in big trouble

A Progress freighter launched by Russia to ISS on Tuesday was placed in the wrong orbit, has not deployed its radar antennas needed for rendezvous, and is not responding properly to commands on the ground.

Whether it is in the wrong orbit might be an incorrect report, but other sources demonstrate clearly that the spacecraft is tumbling out of control. Based on all these reports, it does not look good for this vehicle. The crew on ISS, including the two astronauts on a year-long mission there, might have to do without these supplies.

Meanwhile Russia is proceeding with its plans to consolidate control of all aspects of its aerospace industry under the banner of a single government “super-corporation” run by Roscosmos. Considering the number of technical failures they have had with spacecraft and rockets in the past five years, it seems to me that this is the worst approach for solving these problems. Then again, Russian culture strongly favors a top-down authoritarian approach, so it might work better under this Soviet-style approach.

I don’t believe it, but we are going to find out in the coming decades.

Russians cancel effort to fly humans from Vostochny by 2019

The heat of competition? In order to meet a government deadline to launch humans from their new spaceport at Vostochny, the Russians had planned, though now cancelled, a single manned launch there in 2019, using a new rocket.

Their cancelled plans had included two prior test flights of the rocket with Progress freighters.

If cargo missions were successful, the one brave crew would ride into orbit from the new spaceport, knowing that in case of a serious problem with the rocket, the descent module of the spacecraft would parachute into deep forest of the Russian Far East or somewhere in the Pacific.

After “satisfying” this political goal with a single crew, all manned Soyuz and cargo Progress missions would then revert back to Baikonur for a safe ascent trajectory. The Soyuz spacecraft would continue flying two missions annually from Baikonur, until the veteran spacecraft’s final launch in 2025. In 2021, Soyuz spacecraft missions originating from Baikonur would switch from Soyuz-FG to Soyuz-2-1a rocket.

The Russians have now decided, rather than rush this first flight on the new rocket, to hold to the slower schedule.

This story is important to the United States. I think we must definitely end our dependence on the Russians before they make the switch to the new rocket. Based on the levels of poor quality control and corruption seen recently in Russia, I have grave doubts the new rocket will fly reliably at first. It would be a mistake to buy its use to put Americans in space.

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