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Blue Origin’s engine division manager leaves company; first BE-4 engines arriving in May

Capitalism in space: The head of Blue Origin’s rocket engine division has decided to leave the company, even as it was revealed that the first flight worthy BE-4 engines will not be delivered to ULA until May at the earliest.

According to company sources, the first two BE-4 flight engines are in final production at Blue Origin’s factory in Kent, Washington. The first of these engines is scheduled to be shipped to a test site in May for “acceptance testing” to ensure its flight readiness. A second should follow in reasonably short order. On this schedule, Blue Origin could conceivably deliver both flight engines to United Launch Alliance in June or July. Sources at Blue Origin and United Launch Alliance say development versions of the BE-4—which are nearly identical to the flight versions—have been performing well in tests.

Upon receiving the engines, United Launch Alliance plans to install two of the BE-4s on the Vulcan rocket for a debut launch as soon as possible. While at the Satellite 2022 conference in the District of Columbia, United Launch Alliance CEO Tory Bruno on Tuesday said he still anticipates that Vulcan’s debut launch will occur in 2022. However, a summertime delivery would be a very tight schedule for United Launch Alliance.

ULA was initially promised these engines more than three years ago. The delay not only put its Vulcan rocket three years behind schedule, it has delayed the development of Blue Origin’s own orbital rocket, New Glenn, by more than three years as well.

To supply the needed engines for both rockets Blue Origin will need to establish a production line that can churn them out at a much faster pace than indicated so far. Whether it can remains an unknown, with the exit now of the head of the company’s engine division making that unknown even more worrisome.

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On Christmas Eve 1968 three Americans became the first humans to visit another world. What they did to celebrate was unexpected and profound, and will be remembered throughout all human history. Genesis: the Story of Apollo 8, Robert Zimmerman's classic history of humanity's first journey to another world, tells that story, and it is now available as both an ebook and an audiobook, both with a foreword by Valerie Anders and a new introduction by Robert Zimmerman.

 
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11 comments

  • William

    i hope that this turns out to be true, but

  • Edward

    The question not answered (or asked) is: how much progress did ULA make on its reusable engines design, over the three year delay? Reusing Vulcan’s engines will put less pressure on the engine factory.

  • Edward: Heh. You remind me of something that I have completely forgotten about, which I think was ULA’s hope.

    I would bet the amount of development is none. ULA had an opportunity here to use those three years to be ready to launch Vulcan in a way it could recover the engines. As far as I know, it has done nothing to take advantage of that opportunity.

    In fact, all signs have suggested the company is making no effort to recover those engines. The announcement back in 2017 or so was merely empty PR.

  • Mitch S.

    When SpaceX agreed to launch OneWeb’s sat’s it didn’t just humiliate Russia and ding Arianespace but it served as a reminder of the missing big player – Blue Origin.
    And poor ULA left sweating it out for choosing what they thought to be a safe bet.
    How’s it going to look if SpaceX launches about 40 Raptor2s, some into orbit, before a BE4 leaves the pad. No wonder BO’s engine guy is gone.

  • Mitch S: Another good point. SpaceX right now has no competition, and that is entirely the fault of Blue Origin and its failure to get the BE-4 engine flight worthy on the promised schedule.

  • Edward

    I would bet the amount of development is none.

    This is my fear. If ULA is like Arianespace and not going for reusability, then it may not last very long.

    Rocket Lab thinks that it will not save money by reusing its Electron rockets but should be able to increase its cadence. ULA has expressed skepticism about the economy of reuse, but if ULA had the same results, a higher cadence, and then there would be an advantage to reusability.

    However, one of the beauties of free market capitalism is the ability to try different techniques and technologies to see what works best and what improves efficiencies, performance, availability, and above all: customer satisfaction.

  • Edward: It seems to me that ULA, already trailing the leader SpaceX badly, is also slowly being overtaken by many of the new rocket startups. Most can’t launch larger payloads, but all are working towards that goal.

    Blue Origin meanwhile isn’t even on the playing field as these new startups begin to take the field. Jeff Bezos should be so angry at this failure, considering the cash he has given the company’s management, that he should white hot.

  • Edward

    Bezos left Amazon about nine months ago, presumably to supervise Blue Origin more closely. I keep pondering whether his influence is having an effect, but I suspect that he would have done better had he cleaned house half a year ago, or so. He may be starting to do it now, but this is late in his management tenure. SpaceX is run by go-getters, and Bezos needs to stack his company with similar personalities.

    New Glenn is a Falcon 9-class launch vehicle, and while SpaceX launched its first Falcon 9 test unit six years after the company was founded, New Glenn has been in development for a decade or more. Bezos needs a new corporate culture of rapid development, so that when he is ready to start New Armstrong, it will not take as long to develop. It seems to me that this is how he can best compete with SpaceX’s Starship.

  • George C

    I was wondering what ULA was doimg with all those engineers waiting for delivery of the BE-4 engines, and all I could think of is that they were working on other projects for customers with complex requirements. Expensive customization per launch could outweigh any savings from reuse, at least for a time.

  • pzatchok

    I can attest that Blue Origin is ramping up its parts purchasing.
    Their orders are being filled.

  • pawn

    This red-meat-for-journalists situation is just camouflage for a bunch of really bad decisions made by different parties in the US government. I bet Rocketdyne has an interesting view of the situation.

    BO has a warehouse full of parts for an engine that has never flown.

    Bezos know how to buy but not how to fly.

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