Rocket Lab to reuse previously flown engine on upcoming launch
Rocket Lab engineers, having tested a previously flown Rutherford engine numerous times after recovering it from a launch in May 2022, have now approved that engine for reflight, and are inserting into their Electron rocket assembly line for launch sometime in the third quarter of this year.
The company also revealed that it has now completely abandoned the use of a helicopter in first stage recovery, and will instead pick up all first stages after they have splashed down in the ocean.
Extensive analysis of returned stages shows that Electron withstands an ocean splashdown and engineers expect future complete stages to pass qualification and acceptance testing for re-flight with minimal refurbishment. As a result, Rocket Lab is moving forward with marine operations as the primary method of recovering Electron for re-flight. This is expected to take the number of Electron missions suitable for recovery from around 50% to between 60-70% of missions due to fewer weather constraints faced by marine recovery vs mid-air capture, while also reducing costs associated with helicopter operations.
Rocket Lab will assess the opportunities for flying a complete pre-flown first stage booster following the launch of the pre-flown Rutherford engine in the third quarter this year.
Rocket Lab is presently the only operational American company besides SpaceX that is aggressively pursuing reuse of its rocket. ULA says it wishes to recover and reuse the engines of its still-unflown Vulcan rocket, but development of this concept has been very slow. Many other new companies claim their rockets will be reusable, but none has yet even launched.
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Rocket Lab engineers, having tested a previously flown Rutherford engine numerous times after recovering it from a launch in May 2022, have now approved that engine for reflight, and are inserting into their Electron rocket assembly line for launch sometime in the third quarter of this year.
The company also revealed that it has now completely abandoned the use of a helicopter in first stage recovery, and will instead pick up all first stages after they have splashed down in the ocean.
Extensive analysis of returned stages shows that Electron withstands an ocean splashdown and engineers expect future complete stages to pass qualification and acceptance testing for re-flight with minimal refurbishment. As a result, Rocket Lab is moving forward with marine operations as the primary method of recovering Electron for re-flight. This is expected to take the number of Electron missions suitable for recovery from around 50% to between 60-70% of missions due to fewer weather constraints faced by marine recovery vs mid-air capture, while also reducing costs associated with helicopter operations.
Rocket Lab will assess the opportunities for flying a complete pre-flown first stage booster following the launch of the pre-flown Rutherford engine in the third quarter this year.
Rocket Lab is presently the only operational American company besides SpaceX that is aggressively pursuing reuse of its rocket. ULA says it wishes to recover and reuse the engines of its still-unflown Vulcan rocket, but development of this concept has been very slow. Many other new companies claim their rockets will be reusable, but none has yet even launched.
Readers!
Please consider supporting my work here at Behind the Black. Your support allows me the freedom and ability to analyze objectively the ongoing renaissance in space, as well as the cultural changes -- for good or ill -- that are happening across America. Fourteen years ago I wrote that SLS and Orion were a bad ideas, a waste of money, would be years behind schedule, and better replaced by commercial private enterprise. Only now does it appear that Washington might finally recognize this reality.
In 2020 when the world panicked over COVID I wrote that the panic was unnecessary, that the virus was apparently simply a variation of the flu, that masks were not simply pointless but if worn incorrectly were a health threat, that the lockdowns were a disaster and did nothing to stop the spread of COVID. Only in the past year have some of our so-called experts in the health field have begun to recognize these facts.
Your help allows me to do this kind of intelligent analysis. I take no advertising or sponsors, so my reporting isn't influenced by donations by established space or drug companies. Instead, I rely entirely on donations and subscriptions from my readers, which gives me the freedom to write what I think, unencumbered by outside influences.
You can support me either by giving a one-time contribution or a regular subscription. There are four ways of doing so:
1. Zelle: This is the only internet method that charges no fees. All you have to do is use the Zelle link at your internet bank and give my name and email address (zimmerman at nasw dot org). What you donate is what I get.
2. Patreon: Go to my website there and pick one of five monthly subscription amounts, or by making a one-time donation.
3. A Paypal Donation or subscription:
4. Donate by check, payable to Robert Zimmerman and mailed to
Behind The Black
c/o Robert Zimmerman
P.O.Box 1262
Cortaro, AZ 85652
You can also support me by buying one of my books, as noted in the boxes interspersed throughout the webpage or shown in the menu above.
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