Changes to big August 3 commercial crew announcement do not bode well

On August 3 NASA is planning on making a big announcement concerning its commercial crew program. Yesterday the agency revealed that the NASA administrator, Jim Bridenstine, will reveal the names of the crew for the first commercial crew flight.

The changes in how that announcement will be made however suggest that they had hoped to make a bigger announcement and have been forced to back off. Initially, vice president Mike Pence was to have made the announcement. He has now canceled his participation. Also, there had previously been rumors that the announcement would have included the launch dates for both SpaceX’s and Boeing’s first flights. That the new press release makes no mention of dates suggests the dates have been delayed.

I hope I am wrong.

1 comment

Starliner has propellant leak during launch abort test

Capitalism in space: Boeing’s Starliner capsule experienced a propellant leak near the end of a launch abort test in late June.

The company said it conducted a hot-fire test of the launch-abort engines on an integrated service module at the White Sands Test Facility in New Mexico in June. The engines successfully ignited and ran for the full duration, but during engine shutdown an anomaly occurred that resulted in a propellant leak. “We have been conducting a thorough investigation with assistance from our NASA and industry partners,” the statement said. “We are confident we found the cause and are moving forward with corrective action.”

The capsule being tested is an engineering model, not one that is intended to fly. Boeing also has said that “they believe there is an operational fix to the problem rather than a need to significantly rework the Starliner spacecraft itself.”

This incident however is certain to delay Boeing’s crew launch schedule, especially considering NASA’s own timidity about the privately built space capsules. The agency will insist on a complete review, no matter how long it takes, even if the company has pinpointed the problem already and has instituted corrections.

In a normal world, this event should not effect SpaceX’s schedule. I also expect however that the agency will use this event to slow SpaceX down again, demanding further reviews there as well.

4 comments

Boeing puts foam insulation on one SLS tank

My heart be still: Asked by NASA management to pick up the pace, Boeing managed to put foam insulation on one of the SLS oxygen tanks in less than two weeks.

The reason NASA wanted to pick up the pace? In May contamination had been found in the system’s supply lines.

“The prime contractor determined the vendor was not fully cleaning the tubes and it was leaving residue in the tubes,” McErlean said. “This was retained as a requirement in the prime contractor’s spec, but it was not properly carried out.” Boeing is the prime contractor for the SLS core stage, but he did not disclose the vendor who provided the contaminated tubing.

The contamination was initially found in a single tube, he said, but later checks found similar residue in other tubes. All the tubing in the core stage is now being inspected and cleaned, a process he said is not straightforward because of the “mass of tubing” in the engine section and also because cleaning is a “non-trivial process.”

In reading the first link above, however, I do not get the sense that things with SLS are really moving quickly. Instead, I get, as I have for this entire project, the sense that the pace is designed to proceed at a glacial pace. Thus, when they need to get things done more more quickly, they can easily do so. Whether that increased speed is really fast, however, remains to me quite questionable.

Note: My appearance tomorrow night on the John Batchelor Show will be focused entirely on NASA’s effort to slow commercial space down, so as to reduce the embarrassment to SLS. I am going to make believe I am giving a briefing to Mike Pence and the National Space Council, explaining in detail why NASA actually seems hostile to getting anything done.

It is our hope that maybe someone in the administration might hear it, and rethink the Trump space policy.

6 comments

GAO report indicates NASA forcing more delays in commercial crew

A Government Accountability Office report released today suggests that NASA’s complex certification requirements will cause further delays in first operational missions of the commercial crew capsules of Boeing and SpaceX.

The report shows when NASA believes Boeing and SpaceX will each have completed a single non-crewed test flight, a test flight with crew, and then undergo a certification process to become ready for operational flights. This is known as the “certification milestone.”

Based on NASA’s “schedule risk analysis” from April, the agency estimates that Boeing will reach this milestone sometime between May 1, 2019, and August 30, 2020. For SpaceX, the estimated range is August 1, 2019, and November 30, 2020. The analysis’ average certification date was December, 2019, for Boeing and January, 2020, for SpaceX.

These are obviously razor-thin margins, but the new report also indicates that Boeing is ahead in submitting paperwork needed for approval of its various flight systems and processes. This is consistent with what independent sources have told Ars, that Boeing is more familiar with NASA and better positioned to comply with its complex certification processes. [emphasis mine]

This does not surprise me. From the beginning of commercial crew there have been people at NASA working to slow SpaceX down so as to not embarrass Boeing as well as SLS/Orion. By using the “complex certification process,” which really has little to do with engineering and everything to do with bureaucracy and power politics, NASA has effectively succeeded in preventing SpaceX from getting off the ground. The company could have flown a manned Dragon at least a year ago, if NASA had not stood in the way and imposed numerous safety demands, some of which make no sense.

Meanwhile, NASA’s bureaucracy and certification process has created a situation where neither company might be ready to fly when the ticketed flights on Russian Soyuz capsules end. To solve this gap the agency is actually thinking of stretching out ISS missions so it doesn’t have to fly ferry missions as much. While longer missions to ISS make sense — if your goal is to learn how to get to Mars — this isn’t why NASA is thinking of doing it. Instead, it is doing it so that it can make private space, especially SpaceX, look bad.

All in all, NASA’s management seems entirely uninterested in real space exploration, and the risks it entails. Instead, they are focused on power politics and serving the needs of the big space contractors that they have worked with for decades, accomplishing little while spending a lot of taxpayer dollars.

3 comments

Engine tests for reusable Phantom Express space plane completed

Boeing and Aerojet Rocketdyne have successfully completed ten engine firings in ten days of an rocket engine originally designed for the space shuttle and now being recycled as part of Boeing’s Phantom Express reusable rocket being built for DARPA.

I honestly am not that excited by this. The Merlin engine has been able to do some variation of this now for a half decade. Firing an engine repeatedly is required to get satellites into geosynchronous orbit. This really isn’t news.

Nonetheless, it will be news if they can get this engine installed in a rocket that they actually fly to orbit ten times in ten days.

0 comments

A NASA astronaut’s detailed look at Dragon and Starliner

Link here. Lots of interesting details about both spacecraft from an experienced astronaut’s perspective.

The Commercial Crew program will launch uncrewed ships first. SpaceX is aiming to do that in September and Boeing in October. If successful, crewed launches will follow on December 31 (Boeing) and January 17 (SpaceX).

“We’ve gotten into the cockpit in both spacecraft. We’ve run through parts of the profile, from launch to rendezvous docking, un-docking, and [atmospheric] entry. But everything’s not been tied up, not quite yet,” Williams said. She didn’t say which company’s spaceship is her favorite.

In fact, crewed launch dates may slip to mid-2019. Williams said she expects NASA to announce her official mission selection this summer, and from there about a year of more deliberate mission training will follow.

This is a delay from the previously planned summer launches. This had been expected, but it also looks like both companies are trying hard to get things off the ground this year.

0 comments

Aerojet Rocketdyne completes first rocket engine for DARPA’s quick launch rocket

Aerojet Rocketdyne has completed assembly of the first rocket engine for DARPA’s quick launch rocket, Phantom Express, being built by Boeing.

[The engine] can fly for 55 missions with servicing only every 10. To speed up turnarounds, the engines will be installed in a hinged nacelle for better access and the entire spacecraft will use an operations procedure similar to those developed for aircraft.

The first AR-22 engines will be used for daily hot-fire tests at Rocketdyne’s Stennis Space Center facility in Mississippi to demonstrate that it can handle multi-mission conditions and that the fast turnarounds are both feasible and practical. In addition, Rocketdyne says that the test information will help spaceplane builder Boeing to improve the Phantom Express ground infrastructure.

Boeing and Aerojet Rocketdyne both have it very sweet. They have gotten DARPA to fund the development of their own low-cost reusable rocket, while other private companies have to go it alone.

Still, it appears that Boeing is leveraging its engineering experience from building the X-37B for the Air Force for this project. Whether the company can expand the rocket’s customer base beyond the Air Force remains unclear.

0 comments

NASA expands first manned Starliner mission

NASA has modified its contract with Boeing to allow its first manned Starliner test mission to add an astronaut and extend the mission’s length so that it more resembles an operational flight to ISS.

NASA is considering adding a third crew member to the Starliner’s “Crew Flight Test” and could extend its trip to the International Space Station from two weeks up to six months, the length of a typical ISS expedition. The potential changes, outlined in a contract modification with Boeing, could help NASA maintain its presence on the International Space Station through 2019 and beyond.

NASA’s last purchased ride aboard a Russian Soyuz spacecraft, upon which the U.S. has relied for access to the ISS since the shuttle’s retirement in 2011, is scheduled to launch in the fall of 2019.
Boeing’s new Starliner spacesuit features lightweight fabric, slim gloves and sneaker-like boots. But Boeing’s Starliner and SpaceX’s Crew Dragon may not be certified to fly four-person crews until after that. “This contract modification provides NASA with additional schedule margin if needed,” said Bill Gerstenmaier, head of human spaceflight operations at NASA headquarters in Washington. “We appreciate Boeing’s willingness to evolve its flight to ensure we have continued access to space for our astronauts.”

Doing this makes some sense, but I wonder why NASA chose to do it with Boeing’s Starliner instead of SpaceX’s Dragon. Starliner has never flown in any form, while the manned Dragon is based on SpaceX’s well tested design.

I suspect NASA will soon modify its SpaceX contract as well. It makes sense. Once you put humans on board, you might as well give yourself the option to do a full mission.

14 comments

First commercial crew flights still set for 2018 with chance of delay

NASA’s manager of the commercial crew program provided an update to the agency’s advisory board on Monday, noting that both SpaceX and Boeing are making good progress to their scheduled first flights late this year.

The bottom line however is that there is a good chance the flights will slip into 2019, though based on the update it appears to me that the flights will not slip that much beyond that.

2 comments

World’s largest jet engine makes first test flight

The world’s largest jet engine, built by GE Aviation for Boeing’s next generation wide body passenger jet, made its first test flight last week.

The GE9X is a monster compared to its predecessors. Due to the extensive use of composites in building the fan blades and the fan case, 3D-printed nozzles, new light- and heat-resistant ceramics, and reducing the number of fan blades from 22 to 16, GE was able to lighten the engine and expand its size so that its fan is now 134-inches (341 cm) across and the entire engine is as wide as a Boeing 737 fuselage. In addition, it can push 100,000 lb of thrust and is 10 percent more efficient than the GE90 engine used on the current generation of 777s.

The engine was attached to a 747 test plane for the flight, and the images at the link truly illustrate how large this engine is. The 747 still had its two outer normal engines attached, and the size difference is gob-smacking. When I first looked at the pictures I was convinced it was fake and that they had photoshopped this giant engine onto the 747. They didn’t.

3 comments

Atlas 5 man-rated upgrades approved by NASA for Starliner launches

Capitalism in space: ULA announced this week that its Atlas 5 rocket has passed a NASA review that now approves the design changes necessary to allow that rocket to launch Boeing’s Starliner manned capsule.

“Design Certification Review is a significant milestone that completes the design phase of the program, paving the way to operations,” said Barb Egan, ULA Commercial Crew program manager. “Hardware and software final qualification tests are underway, as well as a major integrated test series, including structural loads. Future tests will involve launch vehicle hardware, such as jettison tests, acoustic tests, and, finally, a pad abort test in White Sands, New Mexico.”

Launch vehicle production is currently on track for an uncrewed August 2018 Orbital Flight Test (OFT).

The schedule to make that August flight happen still remains tight, but this approval brings it one step closer.

6 comments

First flights of commercial manned capsules in 2018

According to a NASA presentation last month, it appears that both SpaceX and Boeing are aiming to complete both their first unmanned and manned flights this coming year.

The schedules remain tight, but SpaceX plans to do its first unmanned demo mission in April, followed by a manned flight in August, while Boeing’s first unmanned flight is set for August, with the first manned flight in November. If these schedules happen 2018 should be quite an exciting year.

14 comments
1 19 20 21 22 23 33