SpaceX protests NASA launch contract to ULA

Turf war! SpaceX has filed a protest against a NASA launch contract award to ULA for almost $150 million for the Lucy asteroid mission in 2023.

In a statement, SpaceX, the California company founded by Elon Musk, said it was the first time it had challenged a NASA contract.

“SpaceX offered a solution with extraordinarily high confidence of mission success at a price dramatically lower than the award amount,” the company said in a statement to The Washington Post. “So we believe the decision to pay vastly more to Boeing and Lockheed for the same mission was therefore not in the best interest of the agency or the American taxpayers.”

This protest might explain the politics of two other stories recently:

In the first case two California politicians are using their clout to pressure the Air Force for the benefit of SpaceX. In the second the Air Force inspector general office is using its clout to pressure the Air Force to hurt SpaceX.

All these stories illustrate the corrupt crony capitalism that now permeates any work our federal government does. In order to get government business, you have to wield political power, which means you need to kowtow to politicians and bureaucrats. Very ugly, and very poisonous.

Mars One is dead

Mars One, the company that claimed in 2013 that it was going to send tourists on one way trips to Mars by 20218, has been liquidated.

Actually, the headline here isn’t quite right. The patient was never alive. All that has happened is that we will no longer have a corpse to kick around. From day one I never gave this company any credence, considering it to be nothing more than a publicity stunt. It appears the company itself has finally admitted this.

NASA’s political and corrupt safety panel

After spending the last few years complaining about certain specific issues with the manned capsule efforts of SpaceX and Boeing, NASA’s safety panel this past weekend released its annual 2018 report. (You can download the report here [pdf].) Its position now on those certain specific issues can now be summarized as follows:

They make no mention of the parachute issues that forced Boeing to do numerous extra tests, causing probably a year delay in the program, though Boeing has had decades of experience with capsule parachutes and the entire American aerospace industry has never had a parachute failure.

The panel also admits that their concerns about SpaceX’s rocket fueling procedures is really not an issue.

The NESC [NASA Engineering and Safety Center] has independently studied the load and go procedure and provided a thorough report that identifies the hazards and available controls. Based on the NESC report, the CCP [Commercial Crew Program] has decided that the load and go concept is viable if subsequent analysis is adequate and if verifiable controls are identified and implemented for all the credible hazard causes that could potentially result in an emergency situation or worse.

As Emily Litela said, “Never mind!” Their concerns were never credible, as it really doesn’t matter if you fuel the rocket before or after the astronauts board, because in either case they are there when a lot of fuel is present. All the panel did was delay the first Dragon launch by at least a year by pushing this issue.

The panel is still holding onto its concerns about the installation blankets (COPV) used in SpaceX’s internal helium tanks, the location of the problem that caused the September 2016 launchpad explosion. Despite SpaceX’s apparent fixing of this problem, with 40 successful launches since that failure, they are listing further vague requirements:
» Read more

SpaceX’s new Raptor engine: The world’s most powerful?

According to a tweet by Elon Musk, SpaceX’s new Raptor rocket engine has achieved during testing a chamber pressure that exceeds that of Russia’s RD-180 engine, which for decades has held the record.

First and foremost, it’s far too early to actually crown Raptor as the new official record-holder for combustion chamber pressure. RD-180 has been reliably flying on ULA’s Atlas V rocket with chamber pressures as high ~257.5 bar (3735 psi) since the year 2000, while Raptor has been performing subscale integrated testing for roughly two years and full-scale integrated testing for less than seven days. As such, the fact that full-scale Raptor has achieved ~269 bar (3900 psi) is an almost unbelievably impressive achievement but probably shouldn’t be used to jump to any conclusions just yet.

Thanks to the 10-20% performance boost supercool liquid methane and oxygen will bring Raptor, currently stuck using propellant just barely cold enough to remain liquid, the engine performing tests could already be made to reach its design specification of 300+ bar (4350+ psi), although Musk cautioned that he wasn’t sure Raptor would be able to survive that power in its current iteration. Nevertheless, 250 bar is apparently more than enough to operate Starship and its Super Heavy booster during most regimes of flight, although maximum thrust (and thus max chamber pressures) is probably desirable for the first minute or so after launch when gravity losses are most significant. [emphasis in original]

If the Raptor meets these goals, it will make most of Musk’s dreams for Startship and Super Heavy very possible.

Trump administration moves forward with reorganization of space bureaucracy

The Trump administration is moving ahead with its planned reorganization of the military’s entire space bureaucracy under the rubric of the Space Force.

The Pentagon is moving forward with plans to create a Space Force as a new military branch. Acting Defense Secretary Patrick Shanahan said the Space Force will be small in size and its advantage will come in the form of cutting-edge technology.

Shanahan also has concluded that the existing DoD bureaucracies are not equipped to deliver next-generation space technologies quickly enough. He has directed the establishment of a Space Development Agency that would report directly to Undersecretary of Defense for Research and Engineering Mike Griffin. Many details are still being worked out about the SDA, but Shanahan said in a memo that he wants it set up by March 29.

Because much of the modern press does such a bad job, working from a general ignorance, I must repeat again that the goal here is not to make a space army, with laser guns and uniforms, but to centralize the various military space departments, scattered across several divisions, into one office that has some clout because it reports directly to the White House. Right now these scattered offices report to different military agencies with different and competing agendas. The result has been a poorly coordinated space policy that has been expensive and also unable to accomplish much in recent years.

Whether this reorganization will streamline things as it is intended remains an open question. The bureaucratic culture in Washington is certainly never interested in streamlining. The usual result of such efforts is a larger bureaucracy that spends even more. We shall see.

This action is also related to another story today: Lawmakers: Air Force launch procurement strategy undermines SpaceX

Sen. Dianne Feinstein (D-Calif.) and Rep. Ken Calvert (R-Calif.) are calling for an independent review of the Air Force’s space launch procurement strategy. They contend that the Air Force, in an effort to broaden the launch playing field, is putting SpaceX at a competitive disadvantage.

In a Feb. 4 letter addressed to Air Force Secretary Heather Wilson, Feinstein and Calvert — both with strong ties to the space industry — argue that the path the Air Force has chosen to select future launch providers creates an unfair playing field. Although SpaceX is not mentioned in the letter by name, it is clear from the lawmakers’ language that they believe the company is getting a raw deal because, unlike its major competitors, it did not receive Air Force funding to modify its commercial rockets so they meet national security mission requirements.

This second story actually illustrates the bureaucratic concerns that the Trump administration is trying to address in the first story. It appears to the elected officials that the military’s award of this contract was not necessarily in the best interests of the military, but instead was designed to help some companies at the expense of others.

The $2.3 billion in funding went to ULA, Blue Origin, and Northrop Grumman to develop their next generation rockets. Why SpaceX, considered a favorite, did not receive any funding remains unclear, though SpaceX officials have indicated that in the past they have refused government development money (for building Falcon Heavy) because of the requirements attached. It could be that SpaceX did the same here, but it is also possible that the military bureaucracy played favorites.

It is this question that the elected officials want clarified.

UK smallsat rocket company unveils upper stage prototype

Capitalism in space: The smallsat rocket company Orbex yesterday unveiled a prototype of the upper stage of its Prime rocket.

UK launch services provider Orbex has unveiled a completed engineering prototype of the second stage for its Prime rocket at the opening of its new headquarters and rocket design facility in Forres in the Scottish Highlands. Prime is a small satellite launcher that is set to be the first UK rocket to launch UK satellites from a UK launch site. Orbex also announced two customers who have signed up for Prime launches.

They are aiming for 2021 for their first launch from the United Kingdom’s first spaceport in Sutherland in northern Scotland. Orbex and Lockheed Martin are the two companies that have a deal to use this spaceport.

The more significant part of this announcement that the two new launch agreements, from the smallsat satellite companies UK-based Surrey and Swiss-based Astrocast. This means that have some customers.

SpaceX ramps up Raptor engine tests

Capitalism in space: SpaceX has conducted another Raptor engine test, this time running the engine at full power.

“Raptor just achieved power level needed for Starship [and] Super Heavy,” Musk tweeted just after 3 a.m. EST (08:00 GMT) Feb. 7.

Musk did not say how long the test was or if it was at full power. The Feb. 3 burn was only about two seconds and at about 60 percent power. However, he said the latter test reached a chamber pressure of 257 bar, or about 3,700 pounds per square inch, and an estimated force of about 172 metric tons with “warm propellant.”

Musk has said that they will be doing hopper test flights with their Starship prototype this spring, but they can’t do that until they have three working Raptor engines. It seems to me that it will be at least a few months before this engine is tested sufficiently to be ready for flight. Then they need two more finished engines.

Don’t expect the first Starship hopper flights for at least six more months, if that soon.

Hawaiian activists say “No!” to smallsat spaceport

The coming dark age: At a meeting to obtain public feedback on a proposed smallsat spaceport in Hawaii, activists were almost all hostile or opposed to the project.

There might be justified reasons to oppose the spaceport, but since the environmental assessment is not yet published, it is unclear at this point what those reasons might be. The reasons cited by these opponents, noise and pollution, don’t seem serious. The spaceport being proposed is for smallsat rockets, rockets that are very small (only a few times larger than the biggest model rockets). Even if they launch weekly these rockets will not cause serious noise or pollution issues.

Thus, what I see here are a bunch of close-minded luddites afraid of new things, and determined to block those new things from happening.

Auditor condemns Ariane 6

Capitalism in space: France’s independent government auditor has issued a new report that badly slams Arianespace’s next generation rocket, Ariane 6, accusing its design as being too cautious and too expensive, thus guaranteeing it will fail to compete with the reusable rockets now in use as well as being developed in the U.S.

This is the scathing assessment of France’s independent state auditor in a report that picked apart the flawed economic model behind Ariane 6, the next generation of rocket-launchers set to start operating in 2020.

It made the point that Europeans, who have taken part in developing the launcher, went for a “cautious” approach and invested in the kind of controlled technology that potential clients in the continent had no faith in, even back in 2014. This means that Ariane 6 is stuck in the past and “risks not being competitive over the long term.” Its U.S. rivals are way ahead and already testing future disruptive technologies. [emphasis mine]

The highlighted text is proven by the apparent unwillingness of Arianespace’s European partners to sign contracts for Ariane 6.

This isn’t really news. See for example this February 13, 2018 report on Behind the Black. Or this one from September 2017, where ArianeGroup first outlined the prices they expected to charge for Ariane 6. Then, I predicted what France’s auditor has only now realized:

Will these prices be competitive in 2020s? I have my doubts. I estimate, based on news reports, that SpaceX is charging about $40 million today for a launch with a reused first stage, and $62 million for a launch with an entirely new rocket. Give them another five years of development and I expect those prices to drop significantly, especially as they shift to entirely reused first stages for almost every launch and begin to demonstrate a routine launch cadence of more than one launch per month.

This quote…explains how ArianeGroup really intends to stay alive in the launch market: “The price targets assume that European governments — the European Space Agency, the European Commission, Eumetsat and individual EU nations — agree to guarantee the equivalent of five Ariane 62 missions per year, plus at least two missions for the light-lift Vega rocket.”

In other words, ArianeGroup really doesn’t wish to compete for business. It wants to use government coercion to force European space agencies and businesses to buy its product. They might get that, but the long term result will be a weak European presence in space, as everyone else finds cheaper and more efficient ways to do things. [emphasis mine]

Based on recent stories, it seems that ArianeGroup has been unable to force European space agencies to buy Ariane 6. Thus, the rocket faces failure, before it even launches.

A look at SpaceX’s upcoming launch schedule

Link here. It appears that the launch dates for both Falcon Heavy launches depend entirely on when the first Falcon 9 manned Dragon test flight takes place.

With Demo-1 having priority, the final preparations for Arabsat [using Falcon Heavy] will not be able to begin until the Demo-1 launch has occurred as there is only so much space in the Pad 39A hangar. With that in mind, Arabsat 6A will likely occur in the second half of March at the earliest, as NASA announced on Wednesday that Demo-1 is now targeting no earlier than March 2nd, 2019.

While the March 2nd launch date for Demo-1 is still tentative, it is understood that the Space Station’s Visiting Vehicle Schedule does have availability for a launch on that date should the NASA and SpaceX teams be ready.

Once Demo-1 and Arabsat are out of the way, Pad 39A will not be done supporting high profile missions. SpaceX will work to quickly turnaround the first stage boosters from the Arabsat 6A flight in order to reuse them for the STP-2 mission – the second Falcon Heavy launch of the year. STP-2 is a mission for the U.S. Air Force which will feature several technology demonstration payloads. According to FCC filings, the launch is currently scheduled for no earlier than April 30th, 2019. However, since this mission requires boosters from the Arabsat 6A launch, SpaceX will require several weeks between the two flights to refurbish the cores.

Therefore, STP-2 is directly connected to the launch schedule for Arabsat 6A which is in turn connected to Demo-1’s schedule. Consequently, the odds of a slip with STP-2’s date are high, as two major dominos currently stand in front of it.

In addition, the date for SpaceX’s launch abort test of Dragon depends entirely on the completion of the Demo-1 flight, since they plan to use that same capsule in the abort test.

Though there are a handful of other launches described in the article through April, but much of SpaceX’s schedule for the spring depends entirely on whether NASA can get off its duff and allow the Dragon test mission to fly. If NASA continues to drag its feet, everything else will get delayed. It would seem that at some point SpaceX might even have the right to demand financial compensation from NASA for the loss of income NASA is causing it. They don’t get paid for any of these launches until they fly, and thus NASA is preventing them from earning money from other customers.

NASA confirms new Dragon launch date

Confirmed: NASA today announced a new launch date, March 2, for the first unmanned test flight of SpaceX’s manned Dragon capsule.

The agency now is targeting March 2 for launch of SpaceX’s Crew Dragon on its uncrewed Demo-1 test flight. Boeing’s uncrewed Orbital Flight Test is targeted for launch no earlier than April.

These adjustments allow for completion of necessary hardware testing, data verification, remaining NASA and provider reviews, as well as training of flight controllers and mission managers.

This is actually the first time that NASA itself has specified a launch date, which suggests to me that they finally have admitted that they cannot hold things up any longer. Based on this announcement and assuming the weather and everything else cooperates, the launch will likely happen then, which will also allow time for SpaceX to get the launchpad reconfigured for its Falcon Heavy launch a week later.

The announcement also listed the remaining test schedule for commercial crew, as it stands now:

  • SpaceX Demo-1 (uncrewed): March 2, 2019
  • Boeing Orbital Flight Test (uncrewed): NET April 2019
  • Boeing Pad Abort Test: NET May 2019
  • SpaceX In-Flight Abort Test: June 2019
  • SpaceX Demo-2 (crewed): July 2019
  • Boeing Crew Flight Test (crewed): NET August 2019

The manned flights have not been pushed back significantly from the dates that NASA announced in October, June for SpaceX and August for Boeing. I would expect that the delays now will force these dates to get delayed as well.

One smallsat satellite company hires another

Capitalism in space: One smallsat satellite company, Exolaunch, has hired another smallsat company, Momentus, to provide it with in-space transportation capabilities.

Exolaunch, the German launch services provider formerly known as ECM Space, signed a contract to pay in-space transportation startup Momentus more than $6 million to move satellites in low Earth orbit in 2020 with a service called Vigoride and from low Earth to geosynchronous orbit in 2021 with Vigoride Extended.

With Vigoride, Exolaunch will send “cubesat and microsatellite constellations to multiple orbits, giving clients an unprecedented flexibility of satellite deployment, reducing the price of launch, and giving access to orbits not typical for ridesharing vehicles,” Dmitriy Bogdanov, Exolaunch chief executive, said in a statement. “We also plan to deliver smallsats to geosynchronous orbit using the Vigoride Extended service. Momentus will enable us to service a larger segment of the market by enabling our customers to reach custom orbits in an efficient and cost-effective manner.”

Essentially, Momentus is building a cubesat-sized rocket engine that can be used to transport other cubesats from one orbit to another. The engine apparently uses water as the fuel in a ion-type engine, and will be tested in space for the first time in the next few months.

Momentus’s business plan seems quite clever. Up until now smallsats, especially those launched as secondary payloads, have not had a way to change their orbits, once deployed from their rocket. Momentus is offering this capability, at the very moment we are about to see a boom in the number of smallsats launched.

Boeing partners with commercial supersonic jet startup

Boeing today announced that it is partnering with startup Aerion Corp to build a 12-passenger commercial supersonic jet, dubbed the AS2.

Boeing said it would provide engineering, manufacturing and flight-test resources to bring the AS2 to market. The amount of the investment wasn’t disclosed.

The first flight for the plane — which, at about 1,000 miles per hour, will cruise 70 percent faster than today’s quickest business jets — is scheduled for 2023. Launch customer Flexjet, a fractional aircraft operator, has ordered 20 of the models. The 12-passenger aircraft has a list price of $120 million.

This isn’t the first or only private effort going on right now to develop supersonic jets for commercial travel. Another company, Boom Supersonic, has raised significant capital and already has its own orders for planes, though as far as I can tell it did not fly its initial test flights in 2018, as they had promised.

Decline continues in 2018 in geosynchronous satellite industry

Capitalism in space: According to this article from Space News, 2018 saw a continuing decline in orders for the construction of new large geosynchronous communications satellites.

Last year’s poor harvest of five commercial orders for large geostationary communications satellites proved even worse than 2017’s surprise low of just seven orders. Manufacturers continue to vie for fewer such contracts as satellite operators hold off buying new spacecraft while they wait for breakthrough advances in high-throughput technology and assess the potential of small-satellite constellations. [emphasis mine]

The highlighted text provides the explanation. The decline isn’t because the use of space for communications is going away, but because the technology is shifting from a handful of large geosynchronous satellites to many tiny low orbit constellations. What this means for the launch industry is that the smallsat rocket companies (Rocket Lab, Virgin Orbit, Vector) are in the driver’s seat, while the big rocket companies (SpaceX, Arianespace, ULA, etc) might be left holding the bag. These big rockets won’t go away either, but will become much more dependent on government contracts, either for the military or for civilian manned space.

The article provides a very detailed overview of 2018 and is definitely worth a full read.

SpaceX test fires next generation rocket engine

Capitalism in space: This week Elon Musk tweeted pictures of the first static test firing of the first flight Raptor engine, to be used on SpaceX’s next generation rocket, the Super Heavy first stage and the Starship upper stage.

The billionaire entrepreneur also tweeted out several videos of the 3-second test, which took place at the company’s development facility in McGregor, Texas.

Starship is the 100-passenger stainless-steel vehicle SpaceX is building to take people and cargo to Mars and other distant destinations. Starship will launch atop a giant rocket SpaceX calls Super Heavy. Both of these vehicles will be reusable and Raptor-powered. Starship will sport seven of the new engines, and Super Heavy will use 31 Raptors to get off the ground.

A “hopper” prototype that SpaceX will use to test the Starship design on short flights within Earth’s atmosphere will have three Raptor engines. This hopper will debut soon, Musk has said — perhaps within the next month or so, if everything goes according to plan.

This engine appears to be the first built with the intention to actually fly, and is likely going to be used in that “hopper” prototype.

Unmanned test flight of manned Dragon delayed again?

SpaceX has applied for a new launch license from the FAA for its unmanned test flight of its manned Dragion capsule that sets the launch date as no earlier than March 2nd.

This does not necessarily mean the launch is delayed until then. As noted by commenter Kirk Hilliard here at Behind the Black, “their previous license was valid through 1 March, so they may just be covering their bases here while still planning on launching under the authority of their previous license.”

Regardless, I have seen nothing to change my opinion about the cause of these delays: the NASA bureaucracy. SpaceX has been ready to do this launch since December. It has already done two successful launch rehearsals, one in which they did a successful static fire test, as is standard for the company. Both illustrate their readiness. The launch would use their leased launchpad using their launch crew. There has been no indication of any technical reason for the delays, other than a demand that SpaceX complete paperwork for NASA and the government shutdown (which has not prevented other launches from government facilities).

ULA gets launch contract for Lucy asteroid mission

Capitalism in space: NASA has awarded ULA a $145 million contract to launch the Lucy asteroid mission on its Atlas 5 rocket.

The price is high for such a launch in today’s market, and is even higher than the cost of some recent military launches, which routinely tack on extra requirements that cause the price to rise. I wonder why. Is it because NASA doesn’t care how much it spends? Or is there a political component here, providing a contract to a company that is having trouble winning contracts in the private sector because their price is too high?

It could be that the mission requires things from the launch that add to the cost. The press release mentions that it “includes the launch service and other mission related costs” but does not specify what they are.

We are one step closer to the first replicator

Scientists have developed and tested a 3D printing technique that quickly creates entire objects as a unit, rather than building them by layers.

Here’s how it works. First, the researchers use a computer-controlled digital light projector to cast a series of 2D images through a rotating vial containing a photosensitive gel. As the vial rotates, photons entering from different angles meet at selected spots in the gel. Where they meet, their combined energy solidifies the gel. Where that meetup doesn’t occur, the photons simply pass through without altering the photosensitive material.

The approach is fast, able to create complex objects, such as a centimeter-size copy of Rodin’s famous sculpture of The Thinker in just minutes, the researchers report today in Science. It can also make 3D plastic parts around existing objects, such as a plastic handle around a metallic screwdriver shaft. The approach could also be useful for encapsulating sensitive electronics, the authors write.

If you go to the supplementary material for their paper, you can watch several videos showing this process at work, creating both the Thinker as well as a ball in a cage.

I think I have reported on this process previously, but this new paper shows a significant advance. Nonetheless, this engineering here is still very preliminary.

Local downrange homeowners have announced their opposition to Georgia spaceport

Capitalism in space: A local homeowners association today announced its opposition to the proposed commercial spaceport in Camden County, Georgia.

Cumberland and Little Cumberland Islands have just become the first communities in America to be directly downrange from a vertical launch spaceport awaiting license approval from the FAA. More than sixty private homes lie in the path of rockets that Camden County commissioners hope someday to launch.

In the history of U.S. space flight, neither NASA nor the FAA have permitted a vertical launch over private homes or people directly downrange. The risk to people and property from an exploding rocket is too great.

If they are truly downrange from the launchpads, I would say their objection is 100% valid, and the spaceport application should be denied. And I suspect this is true, since the county had an analysis done on this subject but has refused to release it.

Maxar cancels its DARPA satellite servicing mission

Capitalsm in space: Maxar today announced it is canceling its DARPA mission to develop and fly a robotic mission aimed at servicing geosynchronous satellites.

Maxar Technologies’ Space Systems Loral division terminated an agreement to build DARPA’s Robotic Servicing of Geosynchronous Satellites spacecraft Jan. 30, leading to a potential recompete of the program. Maxar said it also canceled a contract with Space Infrastructure Services, a company it created that would have commercialized the RSGS servicer after a DARPA demonstration, starting with an in-orbit refueling mission for fleet operator SES. Both were awarded in 2017.

…The cancellations come amid an ongoing divestment of SSL’s geostationary satellite manufacturing business, which has weighed down Maxar’s financial performance due to a protracted slump in commercial orders.

More background information can be found here.

It seems that the industry’s increasing shift from a few large geosynchronous satellites to small smallsats in low Earth orbit is the real cause of this decision. Maxar has realized that there won’t be that many satellites in the future to service, since the smallsat design doesn’t require it. Smallsats aren’t designed for long life. Instead, you send them them up in large numbers, frequently. Their small size and the arrival of smallsat rockets to do this makes this model far cheaper than launching expensive big geosynchronous satellites that are expected to last ten to fifteen years and would be worth repairing.

Thus, the business model for commercial robotic servicing has apparently vanished, from Maxar’s perspective. Other servicing projects however continue. From the second link:

Northrop Grumman said it plans to launch its first Mission Extension Vehicle to dock with Intelsat-901 and take over orbital station-keeping duties, extending the satellite’s service life by several more years.

Another up and coming player, Effective Space, is developing a satellite servicing vehicle called Space Drone, to provide satellite life extension services.

And SSL [a Maxar subdivision] is under contract to NASA to build the Restore-L satellite servicing spacecraft, slated to launch in 2020. Restore-L will be owned by NASA, however, and will operate in low Earth orbit, not the geosynchronous arc as was the plan for RSGS.

The last mission is intriguing because it could lay the groundwork for a robotic servicing mission to Hubble. It is being led by the same NASA division that ran all of the shuttle servicing missions to Hubble, and is using many of the engineering designs that division proposed when it was trying to sell a Hubble robot servicing mission back in 2004.

Lockheed Martin’s space profits to decline in 2019 because of ULA

Capitalism in space: Lockheed Martin is projecting a decline in its space profits in 2019 because of a decline in income coming from its ULA partnership with Boeing.

In the previous quarterly earnings call in October, Bruce Tanner, Lockheed Martin’s chief financial officer, warned those earnings could be down as much as $150 million in 2019 compared to 2018. Tanner said then that both the number of [ULA] launches and the mix of vehicles contributed to that decline.

“We have more, for instance, Delta 4 launches in 2018 than we expect to have in 2019,” he said in the prior call. “Those are obviously the most profitable launch vehicles in all of ULA’s portfolio.”

In the latest earnings call, Tanner said the decline would not be as large as previously projected, estimating it to be closer $100 million. Part of the change has to do with improved performance at ULA, he said, but a bigger factor was a delay of a Delta 4 Heavy launch from late 2018 to earlier this month, shifting the profit realized from it to 2019. [emphasis mine]

The highlighted language illustrates why they are losing sales. The Delta family of rockets might bring ULA the most income, but that is because it is also its most expensive rocket to build and launch, and is also the one for which it charges the most.

Back in 2016 ULA announced that it planned to retire Delta, but it has not yet done so, probably because the company earns so much with each launch. Whether they eventually retire it or not doesn’t really matter, however, because its high cost will have it with time go the way of the horse regardless. Other cheaper rockets, such as the Falcon Heavy, are getting the business instead.

In fact, this competitive process probably explains entirely the drop in earnings expected in 2019.

China aims for at least 30 launches in 2019

The new colonial movement: The China Aerospace Science and Technology Corporation (CASC), China’s main government agency supervising its space program, has revealed that they have at least 30 launches planned for 2019.

This number brings the known predicted launches for 2019 to about 125, which I think would be the most ever in a single year, since Sputnik. It definitely would be the most since the 1980s.

The article also has the following information about the problems and delays that have prevented a third Long March 5 rocket launch since its second launch failed in 2017.

A redesign has been carried out to the liquid oxygen and liquid hydrogen YF-77 engines, two of which power the Long March 5 first stage, to correct the turbopump issue reported to be behind the 2017 failure. The return-to-flight mission will carry the Shijian-20 communications satellite, or “Practice-20” in Chinese, based on a new, large DFH-5 satellite platform which supports satellites from 6,500 to 9,000 kilograms.

A successful launch would mean the fourth Long March 5 would then be used to launch the Chang’e-5 lunar sample return toward the moon in late 2019. The mission will aim to collect up to 2 kilograms of rocks and regolith from a site near Mons Rümker in Oceanus Procellarum on the lunar near side and bring the samples to Earth.

A nominal return-to-flight would also clear the way for the test launch of the Long March 5B, a variant of the Long March 5 designed specifically for lofting the 20-metric ton modules of the planned Chinese Space Station (CSS) into low Earth orbit. CASC official Shang Zhi told China’s state-run Xinhua news agency that joint tests and exercises involving a test model of the rocket and the CSS core module will be carried out at Wenchang at the end of 2019 in preparation for the maiden flight of the Long March 5B. Launch of the first CSS module is currently slated for 2020.

I wonder if we will ever see the Long March 5 version ever launch again after the 5B launches successfully. I suspect not, as it appears to me that the new variant is really a cover for the significant redesign required after the 2017 launch failure.

New report predicts the boom in smallsats will continue in 2019

Capitalism in space: A new analysis of the state of the smallsat industry predicts that the boom in smallsats will continue in 2019.

Coming off an excellent performance in 2018, SpaceWorks analysts project between 294 – 393 nano/microsatellites (1 – 50 kg) will launch globally in 2019, an 18% increase over last year. Of the 262 spacecraft SpaceWorks predicted to launch in 2018, 253 actually launched. “SpaceWorks showed unprecedented accuracy in last year’s forecast, with our prediction coming within 5% of actual nano/microsatellites launched.” stated Caleb Williams, Lead Economic Analyst at SpaceWorks, “Changes to our forecasting methodology, in combination with greater launch consistency and better execution on the part of small satellite operators contributed to our ability to accurately forecast market growth.”

2019 projections remain strong and have been updated to reflect the advancements of dedicated small satellite launch vehicles, changing attitudes of civil and military operators, and the rapid progress of commercial satellite IoT ventures. SpaceWorks analysts continue to gain confidence in the small satellite market as operators begin promising less and delivering more. “The rapid progress of operators focusing on IoT applications is expected to continue and communications applications are expected to quadruple their market share over the next 5 years” says Stephanie DelPozzo, SpaceWorks Economic Analyst, “overall, the maturing capabilities of small satellites are expected to open additional opportunities for growth and keep investors interested in the market during the near-term.” [emphasis mine]

The phrase I’ve highlighted is significant. It appears big government and commercial investors have finally jumped on the smallsat bandwagon after years of resistance.

The report also notes that the number of smallsat launches in the past five years has grown by 150%.

Everything in the full report confirms my sense that we are seeing a bifurcation in the aerospace industry, with the the unmanned branch producing smaller components while the manned space branch learning how to affordably build larger.

New technique could make nickel as strong as titanium

A new technique that allows metals to mimic the internal structure of wood could make nickel, and other metals, far far strong.

Led by James Pikul, Assistant Professor in the Department of Mechanical Engineering and Applied Mechanics at Penn Engineering, the new study looked at new ways to take metal and give it the porous structure that gives wood its strength. In the past, this has been done by finding ways to turn molten metal into foam, or using 3D printing with hundred-nanometer precision to build up wood-like metal bit by bit. The problem is that metal foam is crude by modern engineering standards, while the 3D printing process is slow and very hard to scale up from lab-bench scales.

“The reason we call it metallic wood is not just its density, which is about that of wood, but its cellular nature,” Pikul says. “Cellular materials are porous; if you look at wood grain, that’s what you’re seeing  –  parts that are thick and dense and made to hold the structure, and parts that are porous and made to support biological functions, like transport to and from cells. Our structure is similar. We have areas that are thick and dense with strong metal struts, and areas that are porous with air gaps. We’re just operating at the length scales where the strength of struts approaches the theoretical maximum.”

According to the researchers, the key was to go to much smaller scales to produce much greater increases in strength. They manage this by suspending plastic spheres a few hundred nanometers wide in water, which is allowed to evaporate. As the water disappears, the spheres drop into a neat geometrical, crystalline pattern. This is then electroplated with a thin layer of chrome and the spaces between the spheres are filled with nickel. The plastic is then dissolved, and what’s left behind is an open network of metallic struts with 70 percent empty space – making it light enough to float in water.

The process is however very expensive, and so far has only produced some very small samples.

ArianeGroup successfully test fires new solid rocket motor

Capitalism in space: ArianeGroup, the private consortium building Europe’s next generation of rockets, has successfully test fired the new solid rocket motor it will use for both its Ariane 6 and Vega-C rockets.

The P120C is designed and built by a European consortium involving a joint venture known as Europropulsion, a venture between ArianeGroup and Avio, as well as CNES, the Italian ASI space agency, and Airbus Safran. This multinational venture uses the Avio facilities in Colleferro, Italy to manufacture the carbon fiber composite casing, a facility in France to build the ArianeGroup composite steerable nozzle, and the propellant casting and integration facilities in French Guiana to build up and prepare these boosters for flight.

The P120C, through its common use across launch vehicle lines and use of existing facilities, is designed to reduce costs as a competitive response to newer companies like SpaceX that have dramatically lowered launch costs and captured an increasing share of the worldwide launch market, dethroning the ArianeGroup from the dominating position it had held until very recently.

Without doubt they are going to save money using this solid rocket motor on both rockets. I remain somewhat skeptical, however, about whether they will achieve enough cost savings to compete with SpaceX. The seeming lack of interest by their primary European customers for Ariane 6 suggests this. It appears that its price might still be too high.

Virgin Galactic lays off 40 workers

Capitalism in space: Virgin Galactic earlier in January laid off 40 workers, saying it was in preparation for moving their launch operations to New Mexico where they will be doing their commercial flights.

This is about 5% of their payroll, so at first glance it does not appear to be a significant number. Yet, if they were about to move to commercial operations I would think their payroll would grow, not shrink.

The article itself buys into the company’s tediously overworn sales pitch (that they have been pushing for more than a decade) that they are about to start commercial operations, flying paying tourists, but this is just not credible. For example, as part of this sales pitch they made a big deal about hiring Under Armour to make the flight suits for their flights. Yet, no designs have been released, even though Virgin Galactic has been working on doing commercial tourist flights for more than fourteen years. Only now they realize they need flight suits?

In 2017 I predicted that Virgin Orbit would fly a commercial flight before Virgin Galactic, even though Orbit only started to seriously build its rocket in 2015, about a dozen years after Galactic got started. I stand by that prediction, which I expect will prove true this year.

At the time I also predicted that Virgin Galactic’s Unity spaceship will never make orbital space, defined by practically everyone since around 1970 to be 67 miles elevation, or 100 kilometers. I also stand by that prediction, because only just before Unity’s flight to barely 50 miles did the issue of the definition of space reappear after almost a half century. Virgin Galactic has been pushing to get the definition changed because their spacecraft probably cannot get to 67 miles.

I just wish reporters would stop buying into Branson’s sales pitch. Show some skepticism, damn it. Your job isn’t to be a public relations agent for him.

1 95 96 97 98 99 215