Orbital Sciences has delayed its next Cygnus flight to ISS by at least one week in order to complete its investigation of the failure of a Russian-built rocket engine used by the Antares rocket.

Orbital Sciences has delayed its next Cygnus flight to ISS by at least one week in order to complete its investigation of the failure of a Russian-built rocket engine used by the Antares rocket.

Without doubt, this engine failure highlights the urgent need for American rocket companies to develop their own rocket engines.

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The FAA is inching closer to approving a license to allow SpaceX to conduct tests in Texas of its rocket-powered prototype of its Dragon capsule.

The competition heats up: The FAA is inching closer to approving a license to allow SpaceX to conduct tests in Texas of its rocket-powered prototype of its Dragon capsule.

Simply, DragonFly is a propulsive system designed to allow the SpaceX Dragon capsule to perform propulsive landings (both with and without parachute assistance). Overall, DragonFly will use eight SuperDraco hypergolic engines capable of producing up to 16,400 lbf of thrust each. …

In all, SpaceX has proposed, and submitted to the FAA for commercial experimental license, a total of 30 DragonFly tests at its McGregor test facility. Four of the test flights involve DragonFly being dropped from a helicopter at an altitude of 10,000 ft with two propulsive assist landings parachutesand engines) and two propulsive landings (engines only). The remaining 26 of the proposed test flights will launch from a specially-built pad that will take between 1-2 weeks to construct (according to the FAA draft environmental report). These 26 flights will consist of eight parachute-assist landings and 18 full propulsive hops (rocket engines only).

We should all be relieved: The 76-page draft environmental impact statement noted that these tests will not destroy the Earth, and that their effect on global warming will be tiny. If the license is finally approved, testing should begin before the end of 2014.

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Elon Musk and another watchdog group suggested on Friday that there was a quid pro quo in the awarding ULA its bulk buy military launch contract.

Elon Musk and another watchdog group suggested on Friday that there was a quid pro quo in the awarding ULA its bulk buy military launch contract.

Musk, citing an article by the Washington-based National Legal and Policy Center, suggested Thursday night on Twitter that the Pentagon inspector general should investigate the actions of former Air Force civilian Roger “Scott” Correll. Earlier this year, Correll retired from his post as the Air Force’s program executive officer for space launch, where he wielded enormous influence in awarding a multibillion-dollar contract for 36 rocket launches over the next several years, shooting sensitive national security equipment into space.

The contract went to a company called United Launch Alliance, a joint venture of the nation’s two biggest weapons contractors — Chicago-based Boeing and Bethesda, Md.-based Lockheed Martin Corp. Earlier this month, Correll took a job as vice president of government acquisition and policy with Aerojet Rocketdyne, the company that supplies the rocket engines used by United Launch Alliance.

Correll’s hiring certainly illustrates the “old boys” network in operation here. Whether there was direct corruption is not clear. Nonetheless, the bulk buy contract is not in the interests of the taxpayer or the Air Force, at least not at the prices announced.

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Virgin Galactic finally admitted to its engine troubles on Friday.

Virgin Galactic finally admitted to its engine troubles on Friday.

They have dumped the original engine, switching to a different engine design that the rumors have said they have been testing for the past year.

The company press release is here, with commentary here.

Though it is a good thing that the company has finally come clean and made the switch, they probably waited far too long to do it, as the problems with the old engine likely caused several years delay in their schedule, allowing other companies to catch up with them and thus losing the significant technological advantage that they once held.

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While SpaceShipTwo continues to sit on the ground, European space tourism competitor Swiss Space Systems (S3) has initiated zero g flights for its customers.

The competition heats up: While SpaceShipTwo continues to sit on the ground, European space tourism competitor Swiss Space Systems (S3) is going to initiate zero g flights for its customers.

These are not suborbital flights, but they will provide customers with the experience of weightlessness in a flight similar to that provided by the vomit comet that Zero-G flies. Eventually this company plans its own suborbital spaceship, but this way they get their customers in the air as soon as next year, rather waiting for more than a decade for development to get completed.

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The European partnership building the new Ariane 6 rocket struggles to keep its costs down to compete with SpaceX.

The competition heats up: The European partnership building the new Ariane 6 rocket struggles to keep its costs down to compete with SpaceX.

Ariane 5 has been a huge triumph, orbiting half of the world’s communications satellites and claiming 60% of the 2012 world market for geostationary launches. But while the rocket is extremely precise and reliable it is also hugely expensive, with a single-payload flight costing €150-200 million. However, even at that price Ariane 5 launches are understood to be loss-making for ESA’s launch operator, Arianespace. Its high cost in in large part blamed on its industrial organisation; while private-sector SpaceX has tailored the Falcon programme for low cost production, the Ariane 5 project is organised in part to satisfy the demands of European multi-national politics.

Speaking exclusively to Flight Daily News, ESA’s Stefano Bianchi, who heads the Vega programme and now spends much of his time dedicated to Ariane 6 development, stresses that the programme is on course as set out by ESA’s member states, and any major change of configuration would require ministerial agreement.

But, he says, he and his colleagues are confident they can bring Ariane 6 to fruition at the target launch cost of €70 million – a level that would match or even undercut SpaceX. [emphasis mine]

This story is in connection with the conflict between France and Germany about how to build Ariane 6. I have specifically highlighted the cost figures to illustrate once again the reality that everyone in the industry knows (except for one commenter on my webpage), that the cost of a SpaceX launch runs in the neighborhood of $60 to $100 million, one third to half the cost of Arianespace and significantly less than the cost of practically every other launch company.

Any company that realistically wants to compete with SpaceX has to be totally honest about these facts. Their customers are honest about them, for certain.

Update: The CEO of ULA admits that the real cost of its military launches averages about $225 million per launch.

He claims they can get the cost down to $100 million per launch, but only if the military makes a bulk buy of 50 launches from them, but even that barely competes with SpaceX’s accepted launch fees ranging from $75 to $100 million, per launch. No need to buy 50 rockets from SpaceX to get these prices.

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SpaceX discovered a lot of water inside their Dragon capsule after splashdown.

SpaceX discovered a lot of water inside their Dragon capsule after splashdown.

This has got to be fixed. Though it does not appear that any cargo inside was damaged, this is the second time this has happened. More important, it suggests that the capsule integrity cannot yet be trusted in the vacuum of space. If water can seep in, it is just as possible for atmosphere to leak out.

Keep this in mind when you read reports about SpaceX’s unveiling of their manned version of this capsule on May 29. As much as I am supportive of this company, the worst thing anyone can do is be blind to problems such as this.

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The battle between France and Germany on how to replace the Ariane 5 rocket continues.

The battle between France and Germany on how to replace the Ariane 5 rocket continues.

To save money and lower cost, France wants to build a rocket that mostly uses solid rocket motors. Germany however has a problem with this.

German government officials have said they will have difficulty supporting the current Ariane 6 design, which features four identical solid-fueled stages — two as strap-on boosters, and two as the vehicle’s first and second stages — topped by the cryogenic upper stage powered by the same restartable Vinci engine that is the main element of the proposed Ariane 5 upgrade. Germany, through its space agency, the German Aerospace Center, DLR, has said it would prefer a liquid-fueled first stage for Ariane 6 as such a stage could be built in Germany and thus assure a large German industrial role in the program. Without such a role, DLR has said, German support for Ariane 6 might not be forthcoming.

The story above says that France is willing to negotiate with Germany over this, but if they do, they guarantee that Ariane 6 will be a costly rocket to build, making it very unattractive to satellite customers.

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Replacing the Russian-made rocket engines used by the Atlas 5 and Antares rockets would take about four years, according to a industry analysis.

Replacing the Russian-made rocket engines used by the Atlas 5 and Antares rockets would take about four years, according to Aerojet Rocketdyne.

The company presently refurbishes the Russian engines used by Antares, and is building a host of other engines for other rockets.

In related news, ULA has begun considering shifting some of its military launches from the Atlas 5 to the Delta family of rockets. The company has also released previously undisclosed pricing information for its bulk buy military launches.

Michael Gass, chief executive of Denver-based ULA, said the company’s average per-launch price to the U.S. government is $225 million, a figure that includes the block buy contract as well as pre-existing launch backlog. That figure represents the combined value of the contracts divided by the number of missions.

That $225 million figure, though far less than previously believed, is a little more than twice what SpaceX says it would charge for a comparable launch.

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