Automated factory to build smallsats

The competition heats up: While this story focuses on the hiring of the former head of Stratolaunch by smallsat company York Space Systems, the real lead is how York is building an automated factory on a Denver college campus that will churn out smallsats.

Last week, York announced that it will partner with Metropolitan State University to open an automated manufacturing facility on the school’s Denver campus this year. The startup’s flagship product is the “S-Class” satellite platform, designed to carry payload masses up to 85 kilograms. Building 200 satellites per year would put the company at about a third the production rate of OneWeb Satellites, the ambitious joint venture of OneWeb and Airbus seeking to build three satellites a day for OneWeb’s planned constellation low-Earth-orbit communications satellites.

York has 33 satellite platforms requested through letters of intent and other agreements, about half of which are firm commitments to buy satellites once available, Dirk Wallinger, chief executive of the 10-person startup founded in early 2015, told SpaceNews.

York’s approach to satellite manufacturing is to have standardized spacecraft models essentially pre-built for prospective customers, who can then outfit their satellites as desired, Wallinger said.

For more than a half century, satellites have been hand-made, each unique and crafted by teams of engineers in an expensive and slow process. That is finally changing.

I should add that this hiring of Stratolaunch’s former president is another indication that Stratolaunch might be in trouble.

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New commercial proposals for launching almost 15,000 satellites

The competition heats up: New applications filed by SpaceX and OneWeb with the FCC propose augmenting both companies’ previously proposed satellite constellations and raising the number of total satellites to be launched to almost 15,000 total.

SpaceX has filed a new application with the Federal Communications Commission (FCC) for approval to launch a constellation of 7,518 satellites to provide communications in the little used V band. The system is in addition to another constellations of 4,425 satellites (plus orbital spares) SpaceX proposed in November that would operate in the Ku and Ka bands. In total, the two constellations would have 11,943 spacecraft plus spares. “When combined into a single, coordinated system, these ‘LEO’ and ‘VLEO’ constellations will enable SpaceX to provide robust broadband services on a full and continuous global basis,” SpaceX said in its application.

Competitor OneWeb has submitted a new application that would add an additional 2,000 satellites capable of operating in the V-band to its planned constellation of 720 satellites.

These are all smallsats, which means they can be launched in bunches. Still, even if they are launched in groups of 100, it will still take 150 launches to get them all into orbit. That is a lot of business for the launch industry.

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Blue Origin proposes unmanned lunar mission

The competition heats up: Blue Origin has proposed building for NASA an unmanned lunar mission to visit Shackleton Crater at the Moon’s south pole by 2020.

The Post says the company’s seven-page proposal, dated Jan. 4, has been circulating among NASA’s leadership and President Donald Trump’s transition team. It’s only one of several proposals aimed at turning the focus of exploration beyond Earth orbit to the moon and its environs during Trump’s term.

As described by the Post, the proposal seeks NASA’s support for sending a “Blue Moon” lander to Shackleton Crater near the moon’s south pole. The lander would be designed to carry up to 10,000 pounds of payload. It could be launched by Blue Origin’s New Glenn rocket, which is currently under development, or by other vehicles including NASA’s Space Launch System or United Launch Alliance’s Atlas 5. [emphasis mine]

The important take-away from this story is not the proposal to go to the Moon, but the proposal, as highlighted, that other rockets could do it instead of SLS. Though the proposal includes SLS as a possible launch vehicle, NASA’s giant rocket simply won’t be ready by 2020. That New Glenn might be illustrates again how much better private space does things, as this rocket is only now beginning development. If it is ready by 2020, which is what Blue Origin has been promising, it will have taken the company only about four years to build it, one fourth the time it is taking NASA to build SLS.

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Virgin Galactic spins off LauncherOne into its own division

The competition heats up: Virgin Galactic this week spun off its LauncherOne smallsat orbital rocket to form a new company called Virgin Orbit.

This split highlights the competition that actually existed within Virgin Galactic. Virgin Galactic’s SpaceShipTwo remains a very questionable design. Rather than have its problems suck the profits from LauncherOne, which has contracts and I firmly believe will fly first, the Virgin corporation has pulled it from Virgin Galactic so that the two rockets can succeed or fail on their own. In the end, I suspect now that Virgin Galactic will die and Virgin Orbit will succeed.

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China launches smallsat on new rocket

The competition heats up: China yesterday launched a small experimental satellite on new rocket, Kaituozhe-2 (KT-2).

The Xinhua news agency is identifying the new launch vehicle simply as ‘KT-2’. Other sources identify the new launcher as the Kaituo-2. Previously rumors expected that the new launch vehicle was the Kaituozhe-2A. The Kaituozhe-2/Kaituo-2 launch vehicle is a three-stage solid propellant launch vehicle developed by the “CASIC Forth Bureau”. The new launcher is capable of orbiting a 350 kg cargo to LEO or a 250 kg cargo to a 700 km high SSO.

KT-2 has similar capabilities to the Kuaizhou-1A launch vehicle, that was used for the first time on January 9, 2017. The KZ-1A is capable of orbiting a 300 kg satellite to LEO or a 200 kg payload to a 700km SSO. The other Chinese solid fuel launcher, the Long March 11 (Chang Zheng-11) rocket, is capable of orbiting a 750 kg to LEO or 350kg to a 700 km SSO.

With this fleet of small rockets, Chinese is now well positioned to grab market share in the emerging smallsat launch market. Their biggest problem remains the legal restrictions that prevent any American space technology from launching on Chinese rockets.

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SpaceX loses 89 smallsats due to delays

Spaceflight, a company that specializing in scheduling secondary payload launches for smallsat companies, this week pulled 89 satellites from SpaceX because of that company’s launch delays.

For more than a year, Seattle-based Spaceflight has been waiting to launch an array of 89 miniaturized satellites aboard a SpaceX Falcon 9 rocket and deploy them in orbit from its innovative SHERPA carrier.

Now the launch logistics company isn’t waiting any longer. All 89 satellites have been rebooked due to schedule concerns, Spaceflight’s president, Curt Blake, reported today in a blog posting. “We found each of our customers an alternative launch that was within the same time frame,” Blake wrote. “It took a huge effort, but within two weeks, the team hustled to have all customers who wanted to be rebooked confirmed on other launches!”

The SHERPA carrier had been slated as a secondary payload on the launch of Taiwan’s Formosat-5 satellite. It was put on SpaceX’s manifest since 2015, but the launch has been repeatedly delayed, in part due to the Falcon 9 rocket mishaps that occurred in mid-2015 and last September.

What is good about this is that the competition in the launch industry is now robust enough that these smallsats can find alternatives, and do it quickly. As good as SpaceX might be at some things, if the company doesn’s start fulfilling its promised launch schedule it will start to bleed customers more and more.

Unfortunately, the article doesn’t say which launch companies have now gotten this business. If I had to guess, I would bet that India got the contracts, based on their recent PSLV launch that put 103 smallsats into orbit. In arranging that launch ISRO had been very mobile, adding new smallsats to it quickly and very late in the launch schedule.

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China completes construction of space station core module

The competition heats up: China has completed the construction of the core module of its full size space station, now set to launch in 2018.

Tianhe-1, the first of three 20-tonne space station modules, was completed by the end of 2016 and has entered a testing phase, according to Bao Weimin of the China Aerospace Science and Technology Corporation (CASC). Tianhe-1 will launch from Wenchang on a new Long March 5 heavy-lift rocket sometime in 2018, which was developed specifically to allow China to put large space station modules into low Earth orbit.

The image of the module at the link is remarkable in its resemblance to the core module of Russia’s Mir station, launched in 1986.

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Bigelow advocates his space stations for lunar missions

The competition heats up: Robert Bigelow today advocated using his privately built inflatable space station modules as a tool for launching future American lunar missions.

Bigelow’s company is eager to put a space station depot in lunar orbit, from which such activities and others can be initiated, as well as support onboard research. “We do not have the technologies, and there is zero business case for Mars. We do have a business case for the moon. And that’s why the moon absolutely makes the best sense,” Bigelow said. “And we can do the lunar activities far sooner than we can with Mars, which stretches out to, NASA’s views are Mars may be in the 2040s.”

His “New Space” company, Bigelow Aerospace of Las Vegas, designs space habitats, including a fully self-contained space station with 330 cubic meters of living and working space, which he said is ready for a lower-Earth orbit or, in about three years given the expected advancements in rocketry, for lunar orbit.

The key statement above is the comparison between lunar missions and Mars missions, at this time. The Moon has the chance to be profitable in the near future. Mars does not. If you had money to invest (even if it is taxpayer dollars) which would you invest it in?

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China considering multi-asteroid mission

The competition heats up: China is considering an unmanned probe to visit three different asteroids, including Apophis.

According to details that have previously emerged, one proposal is for a launch via Long March 3B rocket to take place in early 2022, with rendezvous with Apophis a year later and spend 220 days in orbit.

Then the probe would depart Apophis for a flyby of 2002 EX11 in 2025, and finally landing on 1996 FG3 in 2027, where it would, in Ji’s words, “conduct in-situ sampling analysis on the surface”.

The proposal is only in the design stage, but it should definitely be taken seriously. China is committing more and more of its resources to its space program, as that program is giving that government a big payoff in international recognition.

Posted in the airport in Dallas, where I have to wait an extra three hours because American Airlines practically shut the door to my connecting flight in my face. Their flight from Belize was late, and then Customs and the TSA conspired to create giant lines for no reason. Even though I had a friend at the gate with whom we were in contact by text who could tell them I was only a minute away, they shut the door anyway.

I have avoided American for more than a decade because they did something as obnoxious to me before. I think it might be a decade before I fly them again.

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NASA buys Soyuz seats from Boeing

NASA has purchased two additional seats from Boeing on a Russian Soyuz capsule and rocket to get astronauts to ISS beyond 2019.

The reason Boeing was able to sell Russian Soyuz seats is because they have obtained them from the Russians in a deal to settle Boeing’s $320 million lawsuit over ending the Russian/Boeing Sea Launch partnership.

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Heading Home

Today we completed our last caving trip in Belize. I and many of the expedition’s participants head home tomorrow.

Because our cave trips take so much time, I have not had time to post anything these last few days. I will try to post tomorrow during my return home, but expect full posting to resume on Thursday.

Also, though I will comment then in greater length about SpaceX’s announcement on Monday that they plan on sending two tourists around the Moon by 2018, I want to note here that this announcement is clearly Elon Musk’s response to the effort by NASA to delay the launch of commercial crew because of so-called safety issues so that SLS/Orion might fly first. Musk is telling the world that NASA’s safety concerns are crap (to which I generally agree) and he intends to prove this with his own lunar manned mission.

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