Blue Origin protests Starship contract award for lunar lander

Blue Origin today filed a protest with the Government Accountability Office (GAO) of NASA’s decision to award SpaceX’s Starship the sole contract for building a manned lunar lander, claiming the agency “moved the goalposts” during the award process.

Blue Origin says in the GAO protest that its “National Team,” which included Draper, Lockheed Martin and Northrop Grumman, bid $5.99 billion for the HLS [Human Landing System] award, slightly more than double SpaceX’s bid. However, it argues that it was not given the opportunity to revise that bid when NASA concluded that the funding available would not allow it to select two bidders, as originally anticipated. NASA requested $3.3 billion for HLS in its fiscal year 2021 budget proposal but received only $850 million in an omnibus appropriations bill passed in December 2020. [emphasis mine]

The highlighted words kind of say it all. Blue Origin’s National Team put in a very high bid. Why should they have any expectation of winning?

Moreover, their track record, especially Blue Origin’s (the leader of the team), pales in comparison to SpaceX.
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What is wrong at Blue Origin?

Link here. The article by Eric Berger depends on many anonymous sources at Blue Origin, and suggests that the central reason the first launch of the company’s orbital New Glenn rocket has been delayed until 2022 at the earliest is because Jeff Bezos decided to have them build its biggest iteration first, rather than take smaller steps upward to that version.

[I]nstead of offering a waypoint between New Shepard and a massive orbital rocket, Bezos ultimately opted to jump right to the massive, 313-foot-tall version. “It’s like if NASA had gone straight from Alan Shepard to the Saturn V rocket, but then also had to make the Saturn V reusable,” one former Blue Origin employee said.

Instead of crawl-walk-run, Bezos asked his engineering team to begin sprinting toward the launch pad. The engineering challenges of building such a large rocket are big enough. But because New Glenn is so expensive to build, the company needs to recover it from the outset. SpaceX enjoyed a learning curve with the Falcon 9, only successfully recovering the first stage on the rocket’s 20th launch. Blue Origin engineers will be expected to bring New Glenn back safely on its very first mission.

The decision to skip the “walk” part of the company’s development has cost Blue Origin dearly, sources say. The company’s engineering teams, composed of smart and talented people, are struggling with mighty technical challenges. And there are only so many lessons that can be learned from New Shepard—the smaller rocket has 110,000 pounds of thrust, and New Glenn will have very nearly 4 million.

While I am certain there is some truth to this, the article also appears to me to be a sales job for Bob Smith, the CEO that Bezos hired in 2017 to run Blue Origin. There have been many rumors that he takes a more traditional approach to rocket development, which means no failures can be allowed and must be designed out from the beginning. In fact, the article hints at this, but then spins it to Smith’s favor.

Since Smith arrived in the fall of 2017, some employees have struggled with his leadership style and complained that he has acted too slowly, pushing Blue Origin to become more like a traditional aerospace company than a nimble new-space startup. But from Smith’s perspective, he’s trying to implement a culture transformation, from a hobby-shop atmosphere to that of a major aerospace contractor that can go out and win major NASA and Defense Department contracts.

The history of the past five years confirms the employees’ perspective, not Smith’s. Before he arrived Blue Origin was getting things built and launched, at a fast pace. After he took over that pace slowed to crawl, in all its projects.

In fact, I would say that Blue Origin’s problems really come as much from Smith as Bezos. When Bezos might have pushed to go big with New Glenn, Smith should have pushed back, and insisted they build the smaller version first. Instead, he went ahead, while also apparently changing the company so that it functioned more like the older big space contractors (Boeing, Lockheed Martin) that can’t get anything built quickly for a reasonable cost.

None of this bodes well for Blue Origin or New Glenn. Unless a massive management change is instituted, the company’s future does not look as bright as it should, considering the amount of money (billions) that Bezos is committing to it. All the money in the world will do you nothing if what you want to do is poorly planned and badly executed.

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First launch of Blue Origin’s orbital rocket delayed to ’22

Capitalism in space: In what had increasingly appeared likely in recent months, Blue Origin today announced that it is delaying the first launch of its orbital New Glenn rocket from late this year to sometime in ’22.

Blue Origin noted that the updated timeline follows the U.S. Space Force to stop its support for the New Glenn development effort as part of its procurement program for national security launches. That support, which could have added up to $500 million, was closed out at the end of last year.

The Space Force ended up choosing United Launch Alliance and SpaceX for the next round of national security launches. Jarrett Jones, Blue Origin’s senior vice president for New Glenn, told Space News that losing out on that round of launch contracts represented a $3 billion hit to anticipated revenue, and forced the company to “re-baseline” its development plans.

Personally I think this excuse is absurd. Jeff Bezos has been investing about $1 billion per year in Blue Origin. Moreover, in its announcement the company claimed it has invested $2.5 billion of that money in developing New Glenn. This is almost as much as SpaceX has raised to build Starship/Super Heavy, which is in development and in only about two years has already produced multiple prototypes and two test flights. Moreover, SpaceX developed Falcon Heavy for about a half billion dollars, and did it in less than seven years.

New Glenn has been in development for more than four years, and we have yet to even see it assembled in any form at all. The loss of that government military contract should have made no difference if Jeff Bezos and Blue Origin were really serious about building this rocket. He has given the company more than enough investment capital to get it done. They have just not delivered so far.

If I was Bezos, I would be taking a very hard look at the management at Blue Origin, with the intent to make some significant changes.

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Blue Origin reveals full throttle long duration test of its BE-4 engine

Capitalism in space: Jeff Bezos today revealed that Blue Origin has successfully completed a full throttle long duration test of its BE-4 engine to be used by both its New Glenn Rocket and ULA’s Vulcan rocket.

“Perfect night,” Amazon CEO Jeff Bezos, who created the Blue Origin space venture more than two decades ago, wrote in an Instagram post. “Sitting in the back of my pickup truck under the moon and stars, watching another long-duration, full-thrust hot-fire test of Blue Origin’s BE-4 engine.”

The post featured a shot of Bezos and other spectators looking on at the rising rocket plume from afar, as well as a video with closer perspectives of the firing.

The company has delivered two engines to ULA designed for ground testing, and says it will deliver soon the flight ready engines for Vulcan’s first launch later this year. Blue Origin also needs to get flight ready engines finished this year for New Glenn, which is also supposed to make it inaugural flight in ’21.

Personally, I think both Blue Origin and ULA are cutting it close. I will not be surprised if this tight schedule means that the first launches of both rockets get delayed into ’22.

Nonetheless, it is great news that the BE-4 appears to finally working as planned after what appeared to be problems for the past few years.

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Blue Origin pinpoints problem with BE-4 engine

Capitalism in space: According to ULA’s CEO Tory Bruno, Blue Origin has identified and fixed the issue with the turbopumps of its new BE-4 rocket engine.

United Launch Alliance Chief Executive Tory Bruno said Friday that the problem was “sorted out,” and that the full-scale, flight-configured BE-4 engine is now accumulating a lot of time on the test stand. Bruno made his comments about one hour into The Space Show with David Livingston.

Bruno’s company, ULA, is buying the BE-4 engine to provide thrust for the first stage of its upcoming Vulcan-Centaur rocket. This booster may make its debut next year, although ULA is still awaiting delivery of BE-4s for the first flight. Two of these large engines—each providing about 25-percent more thrust than the RS-25s used on the Space Shuttle—will power each Vulcan rocket.

Here’s what I think happened: Blue Origin struggled to fix the problem for several years. ULA, suspecting problems, got increasingly impatient at the lack of delivery of an operational engine, and threatened to dump the BE-4 in favor of Aerojet Rocketdyne’s engine unless it was given a test engine to analyze. Blue Origin finally complied in July, and very quickly ULA pinpointed the problem and the solution.

While this is good news for the development of both ULA’s Vulcan and Blue Origin’s New Glenn rockets, it does not speak well for the development team at Blue Origin. Nonetheless, the engine is always the big hurdle for designing a rocket, and that hurdle has now been passed.

During Bruno’s interview he also said that ULA still intends to recover and reuse these engines when it flies its Vulcan rocket, but gave no timeline for when that might happen. Initially, and probably for several years at least, expect those engines to be expendable and tossed into the ocean with each flight.

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Blue Origin delivers its first BE-4 rocket engine

Capitalism in space: Blue Origin this week delivered its first BE-4 rocket engine to ULA, for use in ULA’s new Vulcan rocket.

This engine is still a test article and is not yet flight-worthy.

“The engine delivered is the first pathfinder engine to be mated with the Vulcan Centaur and will support ULA’s testing,” a Blue Origin spokesperson told SpaceNews. “We are planning on delivering the second engine in July.” A pathfinder is a development engine. Blue Origin has not said when a flight-qualified engine will be delivered.

…ULA set a 2021 target to fly its first Vulcan Centaur mission and needs two production-quality engines to build the launch vehicle for that mission. Flying Vulcan Centaur in 2021 is an imperative for ULA as it tries to win one of two contracts that the U.S. Space Force will award this summer to launch dozens of national security satellites between 2022 and 2027.

According to sources, frustration has been mounting at ULA as the company’s future is tied to the success of Vulcan Centaur and there is no room for error when it comes to the main engine.

I empathize with ULA’s frustration. The pace of development at Blue Origin has seemed incredibly slow in the past two years. They had begun static fire tests in 2018, and then — beginning with ULA’s decision to buy the BE-4 for Vulcan in May 2018 — for more than a year there was no news. It wasn’t until August 2019 that they announced completion of the first full power test. Even then, it took another whole year before they got to this point now, where they were willing to deliver a first test engine to ULA.

Building a new rocket engine is not simple, so these delays could be entirely reasonable. At the same time, the company’s overall pace in accomplishing anything has been glacial. For example, in the past three years it has repeatedly not delivered on its promises to start flying humans on its New Shepard suborbital capsule. Four months ago, in their most recent promise, they said they would need three more unmanned test flights of New Shepard before they’d put humans on it, and that all those flights (including the manned one) would occur this year. Yet nothing has happened since.

While I truly want Blue Origin to succeed, one must cast a cold eye on what is really happening. If they wish to really compete with SpaceX they have got to pick up their pace.

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Blue Origin to deliver first BE-4 engines to ULA this summer

Capitalism in space: Development of Blue Origin’s BE-4 engine, to be used in both its New Glenn rocket as well as ULA’s new Vulcan rocket, appears to be finally reaching its conclusion with the planned delivery this summer of two operational engines to ULA.

The bulk of the article at the link is mostly a summary of stuff that had already been revealed about the development of the New Glenn rocket. The only new piece of information that I could glean was this engine delivery date. It is significant, however, because no rocket company can ever really design its rocket before it has finished building the rocket’s engines. With the BE-4 now complete, I would expect the development of both New Glenn and Vulcan to proceed with great speed.

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First launch of ULA’s Vulcan on schedule for 2021

Capitalism in space: According to ULA’s CEO, Tory Bruno, the company is on track to transition as planned from its Atlas 5 and Delta rockets to its new Vulcan rocket.

Just five Delta IV Heavy launches remain on the manifest, all NRO launches procured under the block buy Phase 1 methodology. Bruno expects the final Delta launch to occur in 2023 or 2024.

The workhorse of the ULA fleet, Atlas V, is expected to retire on a similar timeframe. Bruno says the launcher could be “done as early as 2022, or as late as 2024.” Atlas V will have to continue operations until its replacement, Vulcan, can be human-rated to launch the Boeing Starliner spacecraft.

…The first flight of Vulcan Centaur is on track for early 2021, with the first flight vehicle under construction, and more vehicles in flow, in ULA’s factory in Decatur, Alabama. Vulcan’s debut launch will carry the Astrobotic Peregrine lander to the moon for NASA’s Commercial Lunar Payload Services (CLPS) program. A second launch is currently planned for later that year, which will satisfy the Air Force certification requirement for Vulcan to launch military missions.

Bruno’s report is also good news for Blue Origin’s New Glenn rocket, since both will use Blue Origin’s BE-4 engine in their first stage. If ULA is on schedule, than Blue Origin also likely to be on schedule, meaning that come 2021 or so the U.S. will have at least three companies (including SpaceX) capable of putting large payloads into orbit. Moreover, Northrop Grumman is developing its OmegA rocket, which will compete for the same business.

The article also talks about the military’s launch procurement program, which supposedly will pick two of these launch companies to provide all military launches through the 2020s. That program however is certain to fail, as it will blacklist all other viable companies from bidding on military launches. I expect those companies will successfully sue and force the Space Force to accept bids from more than two companies.

And that is as it should be. Why the military wishes to limit bidding makes no sense, and is probably illegal anyway. As long as a company has a qualified rocket, its bids should be welcome.

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Florida to reconfigure Cape Canaveral roads to accommodate New Glenn

Capitalism in space: Because the first stages of Blue Origin’s New Glenn rocket will be so large and heavy, Florida is instituting a project to widen roads and move light and utility poles in order to accommodate the transport from the factory to the launchpad.

The road widening will make room for the stage, which must follow a route not usually used. The more direct route however requires the stage to cross a bridge that cannot take its weight. If New Glenn does begin to fly regularly, however, I would expect money will eventually be found to rebuild that bridge.

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Blue Origin update on New Shepard and New Glenn

Capitalism in space: Blue Origin officials today provided an update on both its suborbital New Shepard spacecraft as well as its New Glenn orbital rocket.

First, the company’s CEO, Bob Smith, was quoted as saying that New Shepard would fly three more flights unmanned prior to its first manned flight, and that manned flight will occur before the end of this year.

Smith has made similar promises in the past, so if you are skeptical it is entirely understandable. They have already flown their second New Shepard craft six times successfully. It is unclear if they are they going with a new craft for these manned flights, or using this older test vehicle.

Second, the company released two short public relations videos touting the completion of the first fairing for their orbital New Glenn rocket. In addition, they still expect production of that rocket’s BE-4 engine to begin this year, with a first maiden flight next year.

That predicted launch date still fits the revamped schedule they announced back in October 2018, which suggests they have not experienced any major issues. The next year however will tell the tale.

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Blue Origin opens rocket engine factory

Capitalism in space: Blue Origin yesterday cut the ribbon on its main rocket engine factory in Huntsville, Alabama, while also announcing that production of their BE-4 engine for both ULA’s new Vulcan rocket and their own New Glenn rocket will begin in a few months.

In the meantime, made-in-Kent engines are being tested at Blue Origin’s West Texas site. Smith said two flight readiness engines will be delivered in May to United Launch Alliance. They’ll be used for integrated tests of ULA’s Vulcan first-stage booster, which is taking shape not far from Huntsville in Decatur, Ala.

This is excellent news. For the past year and a half the company has released little information about their progress with the BE-4 engine, suggesting that they might be experiencing issues. Yesterday’s news bursts that pessimistic balloon, indicating that both the Vulcan and New Glenn rockets will be flying, maybe as soon as next year.

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No manned New Shepard flights in 2019

In an interview with CNBC, Bob Smith, the CEO of Blue Origin, revealed that the first manned flights of New Shepard will not take place in 2019, as previously predicted.

Smith: We were planning on this year; unfortunately, it’s very unlikely we’re going to get in this year. We need a few more flights to make sure that we’re all comfortable with the verification. We hold ourselves to very, very high standards here, we’re never going to fly until we’re absolutely ready. I think we have a very, very good amount of confidence around the system itself, I think it is working very, very well. But we have to go look at all the analysis, and then convince ourselves that we’re ready to go. … So it probably will be next year.

This statement confirms what Smith said in late September. However, though he says they need to do a few more unmanned test flights, they have not done one since May, suggesting there was some issue during that last flight that they aren’t telling us about.

The interview overall contains little concrete information, and in fact suggests that the company’s orbital rocket, New Glenn, is likely not going to meet its 2021 launch target. When asked when he expects their rocket factory in Huntsville to begin building 40 engines a year, he said, “when we are at-rate and flying, so in ’22 and ’23. We are opening the factory there this coming first quarter.”

That 2021 date was a delay of a year from the original goal of 2020. That they won’t be opening their rocket factory until 2020, and won’t be operational until 2022 or 2023, suggests this entire schedule is out the window. I will not be surprised if there are no New Glenn flights before 2023.

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