Tag: Russia

Orbital ATK orders second Atlas 5 for launching cargo to ISS

9:43 am

In the heat of competition: Even as it has accepted delivery of two new Russian engines to power its Antares rocket, Orbital ATK has ordered a second Atlas 5 rocket to launch its Cygnus cargo capsule to ISS.

I suspect they want to give themselves some cushion time to test and install these new Russian engines prior to an actual launch. In order to fulfill their contract with NASA, however, they have to launch several times next year, thus requiring more replacements for Antares.

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Ten years after the Russians did it, NASA finally produces lettuce in space

9:29 am

Lots of news stories today about yesterday’s lettuce feast on ISS, where a Japanese and two NASA astronauts chowed down on lettuce grown in a NASA-built space greenhouse, ten years after the Russians did it with the American-built and still working LADA greenhouse.

Almost all the stories below, however, fail to note that earlier effort, and instead make the false claim that this NASA experiment is the first to grow lettuce in space.

Only the last article, written at an alternative space news website normally focused on the collection of space memorabilia, gets it right, noting that the Russians did it more than a decade ago and have since then been regularly growing lettuce, peas, and radishes on ISS — and eating them. (They also link to the 2003 Air & Space article I wrote on this very subject.)

Meanwhile, take a scan of all the important mainstream news outlets above, none of whom did the slightest bit of research or fact-checking so they could find out that NASA’s experiment now is not the first, and in fact is more than a decade behind an earlier co-operative effort between the Russians and Utah State University.

This should make you wonder if maybe their other news research is as sloppy.

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The mobile launch building at Vostochny

8:27 am

At their new spaceport at Vostochny, the Russians are building a moveable launch building that will enclose their Soyuz rockets prior to launch.

Painted in elegant blue and white and standing almost 50 meters high, the Mobile Service Tower, MBO (for Mobilnaya Bashnya Obsluzhivaniya), is designed to provide personnel access to the Soyuz rocket during the countdown to liftoff from its launch pad in Vostochny. The structure can be also used to service the pad after launch and to process the rocket in case of an aborted liftoff.

With the tower in place, technicians can easily reach practically any part of the rocket as high as 37 meters above the surface of the launch pad. Internal access bridges of the tower surround the upper portion of the first and second stage, the third stage and the payload fairing.

The article also notes that “for decades, Soviet soldiers and officers and later their Russian civilian successors had to brave winter cold and summer heat preparing Soyuz rockets for launch on open-air gantries in Baikonur and Plesetsk. But in a sign how times have changed, the new generation of rocketeers will be protected from snow and rain with a climate-controlled tower completely enclosing the Soyuz rocket before liftoff from its newest launch pad at Russia’s Vostochny Cosmodrome.”

The irony here is profound. Big moveable buildings is how NASA has been doing it since Apollo. It is also what Boeing’s Delta family of rockets uses at Vandenberg in California. It is also why the Saturn 5 was and the Delta is so expensive to launch.

SpaceX abandoned such complicated structures in designing its Falcon 9, and instead decided to copy the old Soviet method of simple buildings for horizontal assembly and the simple horizontal transport to the launchpad. This appears to save a lot of money while simplifying rocket assembly.

That the Russians are now copying NASA’s more expensive but fancy mobile building approach means that, once again, their government is making decisions not based on efficiency but the prestige their political decisions can give them. From a competitive perspective, this is not going to benefit the Russia space effort, in the slightest.

But their workers will be more comfortable while they assembly those rockets!

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Russia delivers to Orbital ATK the first two new Antares engines

9:15 am

Even as Orbital ATK begins to wrap up their investigation into the October launch failure of their Antares rocket, Russia delivered on July 16 the first two new replacement engines.

The RD-181 motors will be used in the first stage of the rocket. They will replace aging AJ-26 engines the company decided to stop using after one of them exploded during a launch last October. The AJ-26s are revamped NK-33 engines left over from the Soviet Union’s manned lunar program.

The first launch of the revamped Antares booster is set for next March. The rocket will carry a Cygnus cargo ship bound for the International Space Station.

Though these Russian new engines will allow Orbital to get Antares back into operation, they do limit that rocket’s marketability in the U.S.

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NASA extends Russian crew ferry contract through 2019 for $490 million

8:09 pm

Lobbying Congress: Claiming that the unwillingness of Congress to fully fund its effort to build commercial manned space ferries, NASA announced today that it has extended its contract with the Russians through 2019, at a cost of $490 million.

For the next fiscal year, House Republicans have proposed allocating nearly $250 million less than the request, while Senate Republicans would offer $300 million less. If Congress doesn’t increase the allocation, Boeing and SpaceX likely will receive orders to immediately suspend all operations either next spring or summer, Bolden said. And if those orders are issued, Bolden said the existing contracts “may need to be renegotiated, likely resulting in further schedule slippage and increased cost.”

According to this article, the extension has also increased the cost per astronaut flight from $71 to $82 million.

The irony here is that I do not believe Congress’s cuts to this program have slowed SpaceX’s effort down in the slightest. I expect that, barring more flight failures or orders from NASA to stop work, they could fly their first manned Dragon flight by 2017.

Boeing however is probably dragging its feet, since it really isn’t that much interested in achieving manned flight as much as squeezing cash out of Congress. It is probably thus eagerly working with NASA in this lobbying effort.

Meanwhile, the Republican idiots in Congress are claiming — falsely — that these cuts are forced on them by sequestration. This is a lie, as they have, at the same time they have cut commercial crew, increased the budget for SLS. If they were really interested in serving the needs of the nation they would have cut SLS, which can’t accomplish anything and is a terrible waste, and sent the money to commercial crew instead.

But then, who said they were interested in serving the needs of the nation? It doesn’t appear that way to me.

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Kazakhstan gets a cut rate deal from Russia

8:42 am

It’s who you know: Russia has sold Kazakhstan Sarah Brightman’s space tourist seat at a price more than a third less than it charges NASA.

Kazakhstan will pay a mere $20 million to send an astronaut to the International Space Station on a Russian rocket — less than half the sum reportedly asked of a British passenger to make the same trip and less than one-third of the price routinely paid by NASA for U.S. astronauts, news agency RIA Novosti reported Wednesday, citing a Kazakh space agency official.

Tourists pay somewhere around $35 million while NASA pays $75 million. Kazakhstan, however, owns Russia’s spaceport Baikonur, so they have some leverage in the negotiations. Moreover, there are hints that it won’t have to lay out any cash at all, and that the fee will simply be deducted from the $115 million annual rent that Russia pays.

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Proton failure investigation finds quality control the root problem

8:32 am

In the heat of competition: The Russian investigation into the most recent Proton rocket launch failure has now found that the cause of the turbo pump failure was because of significant management failures.

The investigation into the MexSat-1 failure established that a fast spinning shaft inside a turbine of the RD-0212 engine propelling the third stage can break easily due to excessive vibrations. (The turbine is designed to pump propellant into four thrusters which steer the rocket in flight.) Yet, despite the problem lingering in the engine’s design for decades, the fact that two of these three accidents had happened in the past 15 months was itself is not an accident!

In an interview with the Russian business web site BFM.ru, the head of Roskosmos Igor Komarov disclosed that due to recent easing of requirements for the quality of metal that had gone into the production of the shaft, the turbine became more vulnerable to vibrations. Additional fascinating details on the same issue had surfaced on the online forum of the Novosti Kosmonavtiki magazine.

As it turned out, dangerously low requirements for the turbine shaft were set in the design documentation during the development of the rocket. However the issue was identified early during testing and the production team self-imposed extra margins for the affected components to remedy the problem. However in 2013, the new management began questioning why so much manufactured parts had been disqualified during production, even when they had met lowest requirements set in the design documentation. By that time, the new generation of workers and mid-level production managers no longer saw a reason to fight for more stringent requirements, which were actually making their own work more difficult. As a result, the hardware which was barely making through the quality control was certified for the installation on the engine, thus giving the old design flaw more chances to surface. [emphasis mine]

The description above reminds me strongly of the circumstances that took place prior to the Challenger failure in 1986: Engineers trying to fix a problem that managers don’t want to see.

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Russians confirm their commitment to ISS through 2024

9:36 am

Even as a new crew arrived at ISS, the head of Roscosmos confirmed that the Russians are now committed to sticking with ISS through 2024, as requested by the U.S.

I’ll make a prediction: The station’s life will be extended beyond 2024, but not necessarily under the control of its present international partnership. If the governments involved consider backing out at that time, there will be private companies then capable of taking it over, and will demand that the U.S. transfer ownership to them. This will in turn act to pressure the governments to continue the station’s operation.

Either way, ISS will continue.

Meanwhile, quality control issues continue to pop up with the Russians. One of the solar panels on the Soyuz capsule that delivered crew to ISS yesterday had failed to open when commanded, then decided to pop open unannounced during the docking. They had enough power to get to the station with only one panel, and the panel opening at the wrong time fortunately did not cause any problems, but for the panel to open as it did is without doubt worrisome.

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Russia considers building heavy-lift rocket like SLS

10:05 am

The competition heats up: Sources in Roscosmos, Russia’s government agency in charge of their entire aerospace industry, today revealed that the agency is considering building a heavy-lift rocket, as powerful as NASA’s SLS rocket but more similar to Energia, the heavy-lift rocket built by the Soviet Union in the 1980s.

The cost would be $12.2 billion, or 1 trillion rubles, and would take 7-8 years to complete. If approved, the work would also not begin until after 2025 so that the development of Angara’s full family of rockets is completed first.

Meanwhile, a GAO audit today noted that NASA has little margin for completing SLS on time and on budget.

Big, inefficient, and costly rockets: This is what governments do. Their goal? To provide jobs and pork. Even if the rocket never flies it matters not, as long as that pork keeps flowing.

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