Tag: SpaceX

SpaceX may lose a customer payload

9:25 am

Because of the launch delays at SpaceX, Inmarsat is considering finding another rocket company to launch its fourth Global Xpress satellite.

Inmarsat is worried that even after SpaceX resumes launches with the Falcon booster, it may not be able to make up lost time to assure its satellite is placed on orbit as scheduled. Alternatives the London-based company is considering include flying the spacecraft on the European Ariane 5 rocket, Lockheed Martin Corp.’s Atlas V, or the Russian Proton booster. Mr. Pearce said Inmarsat could stick with SpaceX if it can get an earlier launch slot.

This is all part of the competitive game. Inmarsat needs to get its satellite in orbit in order to better compete in the communications market, and the delays at SpaceX because of the September 1 launchpad explosion are not helping. This announcement puts pressure on SpaceX to move them to the front of the line or else lose the launch. It also increases their chances of finding an alternative should SpaceX not be able to do that.

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SpaceX update on Sept 1Falcon 9 launchpad explosion

5:47 pm

SpaceX today released an update on its investigation of the September 1 Falcon 9 launchpad explosion.

Previously, we announced the investigation was focusing on a breach in the cryogenic helium system of the second stage liquid oxygen tank. The root cause of the breach has not yet been confirmed, but attention has continued to narrow to one of the three composite overwrapped pressure vessels (COPVs) inside the LOX tank. Through extensive testing in Texas, SpaceX has shown that it can re-create a COPV failure entirely through helium loading conditions. These conditions are mainly affected by the temperature and pressure of the helium being loaded.

SpaceX’s efforts are now focused on two areas – finding the exact root cause, and developing improved helium loading conditions that allow SpaceX to reliably load Falcon 9. With the advanced state of the investigation, we also plan to resume stage testing in Texas in the coming days, while continuing to focus on completion of the investigation.

The report suggests that they are starting to pin down the very specific temperature and pressure conditions during loading of the helium tank that cause the problem, which also suggests they will soon also be able to adjust their procedures to avoid those conditions. This also suggests that they repeated assurances that they will be able to fly before the end of the year are not unreasonable.

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Musk answers questions on reddit

10:02 am

In a reddit Q&A session yesterday, Elon Musk answered a host of questions about his Mars mission plans.

Key takeaway: They are far away from actually flying this rocket. The engine needs tests, its giant tanks need a great deal of development, and they are only beginning the concept work for the ship itself.

His comments on Falcon 9 re-usability, however, were somewhat more interesting, and far more grounded in present reality.

Musk did not answer any questions submitted about the status of the company’s Falcon 9 rocket, grounded since a Sept. 1 explosion during preparations for a static-fire test destroyed a Falcon 9 and its Amos-6 satellite payload. He did, though, briefly address an upcoming, and “final,” version of the rocket, which he called Block 5, that is designed for frequent reusability. “Falcon 9 Block 5 — the final version in the series — is the one that has the most performance and is designed for easy reuse, so it just makes sense to focus on that long term and retire the earlier versions,” he wrote. That version includes many “minor refinements” but also increased thrust and improved landing legs, he said.

The first of the Block 5 Falcon 9 vehicles will begin production in three months, with an initial flight in six to eight months. With its entry into service, he said he doesn’t expect recovered first stages from the older Block 3 and Block 4 versions of the rocket to be reused more than a few times.

In a speech earlier this month, SpaceX President Gwynne Shotwell said she believed the updated version of the Falcon 9 could be reused up to 10 times. Musk, though, was more optimistic. “I think the F9 boosters could be used almost indefinitely, so long as there is scheduled maintenance and careful inspections,” he said.

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Did fueling procedures cause Falcon 9 launchpad explosion?

6:18 pm

This Wall Street Journal article today speculates that “problematic fueling procedures” might have caused the September 1 Falcon 9 launchpad explosion.

Company officials have said it is too early to arrive at definitive answers, though one person familiar with the investigation said initial concerns about potentially substandard welds have been relegated to a low priority. If testing bears out early findings focusing on problematic fueling practices instead of hardware flaws, SpaceX likely will avoid a major redesign effort or extensive quality-control checks that could drag on for months.

Caution must be exercised here. The article depends on unnamed sources, and does not provide any details describing how fueling procedures could have caused the explosion.

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New comments by Musk on Sept 1 launchpad explosion

10:01 am

Unconfirmed and leaked statements made by Elon Musk at a National Reconnaissance Office presentation on October 13 suggest that the investigation is getting close to identifying the cause of the September 1 Falcon 9 launchpad explosion.

“It might have been formation of solid oxygen in the carbon over-wrap of one of the [helium] bottles in the upper stage tanks,” according to an excerpt of Musk’s remarks. “If it was liquid, it would have been squeezed out. But under pressure it could have ignited with the carbon. This is the leading theory right now, but it is subject to confirmation.”

Musk’s is also reported to have said that they found they could “…exactly replicate what happened on the launch pad if someone shoots the rocket.” He also dismissed this as a likely cause, though it has forced them to review their future launch security measures.

The article provides some very good additional analysis of the solid oxygen theory above. It suggests that though much of this technology has been used somewhat routinely in the launch industry for years, the specific environment used by SpaceX in its Falcon 9 rocket might have produced a new situation that caused the failure.

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Used Dragon to fly in 2017

6:32 pm

The competition heats up: SpaceX has confirmed that they will reuse a Dragon capsule to bring cargo to ISS in the spring of 2017.

This plan had already been revealed earlier. The news here is simply that NASA and SpaceX have finalized the decision and picked the actual schedule cargo mission that will use a Dragon capsule. What is more significant is this:

SpaceX plans to reuse Dragon spacecraft through the remainder of its current CRS contract, which runs through SpX-20. [Benjamin Reed, SpaceX director of commercial crew mission management] did not discuss how many Dragon spacecraft are available to be reused, or how many times SpaceX believes a Dragon capsule can be flown.

If successful, Reed said it would allow SpaceX to end production of the cargo Dragon spacecraft. “We’ll be reflying Dragons going forward, and be able to close down the Dragon 1 line and move all the way into Dragon 2,” he said, referring to the next-generation version of the Dragon being developed for commercial crew missions.

In other words, their goal is to transition very quickly from disposable capsules to a fleet of capsules that they fly over and over again.

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No more manned Soyuz purchased by NASA after 2019

11:21 pm

The competition heats up: Both Boeing and SpaceX better get their manned capsules working by 2019, because NASA at this point has no plans to buy more seats on Russian Soyuz capsules after the present contract runs out.

Even as the commercial crew schedules move later into 2018, NASA officials say they are not considering extending the contract with Roscosmos — the Russian space agency — for more launches in 2019. The last Soyuz launch seats reserved for U.S. astronauts are at the end of 2018.

It takes more than two years to procure components and assemble new Soyuz capsules, so Russia needed to receive new Soyuz orders from NASA by some time this fall to ensure the spacecraft would be ready for liftoff in early 2019.

The second paragraph above notes that even if NASA decided it needed more Soyuz launches, it is probably too late to buy them and have them available by 2019.

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SpaceX offers 10% discount for satellites launched on reused 1st stages

10:46 pm

In interview today for Space News, SpaceX’s president Gwynne Shotwell revealed that the company is only offering a 10% launch discount for any satellite launch that uses a reused Falcon 9 first stage, not the 30% price break she had indicated in March.

Though the interview also touched upon SpaceX’s September 1 launchpad investigation, it did not include anything significantly new. Shotwell readily admitted that the company did consider sabotage as a possible cause, but always considered it unlikely and right now has pretty much dismissed it. She also remains confident that the company will resume launches this year.

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Space letter wars in Congress!

6:34 pm

Turf war! A bi-partisan group of Congressmen, in response to an earlier letter by ten Republican senators questioning SpaceX’s ability to complete a thorough investigation of its September 1st launchpad explosion, have issued their own letter of support for the company.

In a letter to the heads of the Air Force, NASA and the Federal Aviation Administration, 24 members of Congress said that it was proper that SpaceX was leading the investigation. “Accidents are unfortunate events, and accident investigations should not be politicized,” wrote the bipartisan group led by Rep. Bill Flores (R-Tex.). “We encourage you to reject calls for your organizations to abandon established, well-considered and long-standing procedures.”

Ain’t democracy wonderful? It seems that SpaceX might have rounded up its own crony Congressmen to battle ULA’s crony Congressmen.

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Not sabotage!

6:55 am

This closer look at the circumstances behind the September 1 Falcon 9 launchpad explosion outlines why sabotage by a sniper is almost certainly not the cause of the explosion.

The rocket was destroyed about eight minutes before it could start its engines for the static test fire. The supposed sniper could have waited until first-stage engine ignition, which would have covered the sound of a shot. Even a suppressed rifle can be quite loud, and the passage of the bullet through the air would have generated a distinctive sound. As Elon Musk wrote on Twitter a while ago, his team did not come to that conclusion. “Particularly trying to understand the quieter bang sound a few seconds before the fireball goes off,” Musk tweeted. “May come from rocket or something else.”

The .50-caliber Barrett rifle has a maximum effective range of little over a mile. It would be extraordinarily difficult (albeit not impossible) for a trained sniper to get within rifle range of the launch pad, given the tight security at Cape Canaveral Air Force Station.

The article also notes that fuel tanks simply don’lt explode when you fire a bullet into them. Moreover, the problem came from the rocket’s second stage helium tank, and it would have been easier for a sniper to fire at the rocket’s first stage.

It was necessary for the investigation to look into this possibility, but it is also necessary to put the suspicion aside when it is found to be invalid. SpaceX had a rocket failure of significant importance on September 1st, and they need to uncover its actual cause in order to prevent it from happening again. Getting distracted by theories that don’t work will prevent them from doing that.

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A detailed look at SpaceX’s Raptor engine

8:40 am

Link here. This story confirms for me a thought I had had while I watched Elon Musk’s talk last week outlining his proposed Interplanetary Transport System: SpaceX is still a good long way from actually building this rocket, since they have barely begun developing the rocket engine. They have made excellent progress in engine development, but they have a lot to do, with many pitfalls certain.

I therefore think that the company will be relying on its Falcon 9 and Falcon Heavy rockets, with their Merlin engines, for many more years to come.

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