Tag: ULA

Starliner launch fails, spacecraft to return to Earth

9:44 am

After being successfully placed in a preliminary orbit by ULA’s Atlas 5 rocket early this morning, Boeing’s Starliner capsule failed to reach its required orbit for docking with ISS when its own rocket engines did not fire properly at the right time.

The orbit it is in is stable, and the spacecraft is undamaged. Engineers now plan to bring it back to Earth on Sunday, landing at White Sands, New Mexico.

It appears some software issue had the capsule fire its own rockets either at the wrong time or for too short a time. The spacecraft was then in the wrong orbit, and needed to use too much fuel to correct this issue, making it impossible to dock with ISS.

More information here:

However, for reasons Boeing engineers do not yet understand, Starliner’s Mission Event Timer clock malfunctioned, causing the vehicle to think it was at a different point in the mission and at a different time in its mission that it actually was.

…This resulted in Starliner’s Reaction Control System thinking the Orbit Insertion Burn was underway and executing a series of burns to keep the vehicle oriented in the insertion burn attitude; however, the Orbit Insertion Burn was not actually occurring.

When mission controllers realized the issue, they sent manual commands to Starliner to perform an Orbit Insertion Burn in a backup window that came roughly eight minutes after the planned maneuver. However, a known and brief gap in NASA satellite communications caused a further delay.

By the time Starliner was finally able to burn its engines and get into a stable orbit, it had burned 25% more propellant than anticipated.

Boeing is certainly not having a good year. First it has had to shut down production on its new 737-Max airplane due to several crashes caused by software issues. Next its SLS rocket for NASA has had endless cost overruns and delays. Now Starliner fails during its first launch.

For ULA, however, the Atlas 5 rocket performed exactly as planned, so this launch gets listed as a success. They have now completed 5 launches this year.

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ULA backing off from reuseablity and Vulcan upgrades?

9:39 am

Capitalism in space: According to this Space News story today, it appears that ULA is shifting away from building a major upgrade to the upper stage of its Vulcan rocket, even as it also appears to be backing off from pushing plans to recover and reuse its first stage engines.

ULA spokeswoman Jessica Rye told SpaceNews by email that the company still plans to introduce an “advanced upper stage,” but only after Vulcan flies. Rye also declined to provide a specific timeline.

Similarly, ULA officials also refused to give a timeline for when they will begin recovering Vulcan’s first stage engines and reusing them.

Right now the company expects to launch the first iteration of Vulcan, using as Atlas 5 Centaur upper stage, sometime in 2021. It also appears that those first launches will not recover the first stage Blue Origin BE-4 engines.

In the long run, I do not see how ULA can compete. They certainly appear hesitant about introducing any new innovations or upgrades to Vulcan, which will result in an expendable rocket that costs far too much.

In fact, the arrival of this apparent timidity seems to have occurred almost to the day the company accepted a development contract for Vulcan from the Air Force. Thus, it increasingly appears that it is our federal government that is squelching the company’s creativity.

Why am I not surprised?

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Russia and ULA successfully complete rocket launches

9:05 am

Russia and ULA both successfully placed spacecraft into Earth orbit today.

Russia sent an unmanned upgrded Soyuz capsule to ISS, filled with cargo, in a test flight that also tested a new upgraded version of the Soyuz rocket.

According to Navias, this Soyuz launch is a critical shakedown flight to test the performance of the upgraded Soyuz capsule and the Soyuz 2.1a booster before the first crewed flight on the rocket in March 2020.

“The Soyuz 2.1a booster, equipped with a new digital flight control system and upgraded engines, is replacing the Soyuz FG booster that has been used for decades to launch crews into space,” NASA officials wrote in a statement. “The Soyuz spacecraft will have an upgraded motion control and navigation system, as well as a revamped descent control system,” they added.

The mission will also help Roscosmos develop a cargo version of the Soyuz capsule capable uncrewed reentry to return experiments and other gear to Earth, Navias said. Russia’s Progress cargo ships can currently only deliver supplies, and are filled with trash and discarded at the end of their missions.

ULA in turn launched an Air Force GPS satellite in the last launch of the Delta-4 Medium version of its Delta rocket family.

The leaders in the 2019 launch race:

13 China
13 Russia
10 SpaceX
6 Europe (Arianespace)
4 India
4 Rocket Lab
4 ULA

The U.S. leads Russia and China 19 to 13 in the national standings.

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ULA wins private lunar launch contract

8:59 am

Capitalism in space: Astrobotic, the private company building a lunar lander for NASA, has chosen ULA’s Vulcan rocket for its launch vehicle.

Astrobotic announced today that it selected United Launch Alliance’s (ULA) Vulcan Centaur rocket in a competitive commercial procurement to launch its Peregrine lunar lander to the Moon in 2021.

“We are so excited to sign with ULA and fly Peregrine on Vulcan Centaur. This contract with ULA was the result of a highly competitive commercial process, and we are grateful to everyone involved in helping us make low-cost lunar transportation possible. When we launch the first lunar lander from American soil since Apollo, onboard the first Vulcan Centaur rocket, it will be a historic day for the country and commercial enterprise,” said Astrobotic CEO, John Thornton.

This is the second contract announcement for ULA’s Vulcan rocket, with the first being Sierra Nevada’s announcement that it would use Vulcan for Dream Chaser’s first six flights.

Isn’t competition wonderful? It appears to me that ULA must be offering very cut-rate deals to get these contracts, since the rocket has not yet flown while SpaceX’s already operational Falcon Heavy (with three successful launches) could easily do the job and is a very inexpensive rocket to fly. These lower prices, instigated by competition and freedom, will mean that funding missions to the Moon will continue to become more likely, even if NASA and the federal government fail to get their act together.

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ULA’s Atlas 5 launches military communications satellite

8:07 am

Early this morning ULA used its Atlas 5 rocket to successfully launch an Air Force military communications satellite.

This was the third ULA launch this year, which means they remain off the leader board below. This number of launches is also below the pace set the last two years, where they completed eight launches per year.

The leaders in the 2019 launch race:

12 Russia
11 China
10 SpaceX
6 Europe (Arianespace)
4 India

The U.S. now leads in the national rankings 17 to 12.

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ULA delays Delta 4 and Atlas 5 launches for same reason

7:30 pm

Because of a concern about the same component used on both its Atlas 5 and Delta 4 rockets, ULA has now delayed the upcoming launches of both rockets.

Concerns over an unspecified part flying on the upper stages of United Launch Alliance’s rockets have delayed the launch of a GPS satellite on a Delta 4 booster from July 25 to no earlier than Aug. 22.

The same issue has also delayed an Atlas 5 launch.

The delays are related to engineers’ concerns over a common component that flies on the upper stages of the Atlas 5 and Delta 4 rockets, a ULA spokesperson said Wednesday.

Both rockets use the same Aeroject Rocketdyne engine in their upper stages, but an official from that companY said that its engine is not the issue. The upper stages also use the same avionics systems.

Posted from the rim of the Grand Canyon.

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ULA postpones next Atlas 5 launch due to battery failure

8:59 am

An Atlas 5 launch of a military communications satellite that had been scheduled for this week has been postponed by ULA until July because of a battery failure on the rocket.

While ULA certainly does not have the same kind of quality control problems as the Russians, for them to discover a failure like this so close to launch is somewhat disturbing.

Then again, they discovered it before launch, which is the important thing.

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Update on development status of ULA’s Vulcan rocket

8:35 am

Link here. Overall the rocket seems to be on track for its planned April 2021 launch, except it appears ULA has decided to do that launch without two new components of the rocket that previously were planned, delaying their implementation.

First, it appears that Blue Origin’s BE-4 engine might not power the rocket’s first stage in its initial flights. It seems that both companies want that engine to first fly on Blue Origin’s New Glenn rocket, whose first launch is not set until 2021 as well.

This delay in the engine’s use has me wondering whether ULA has gotten cold feet about Blue Origin and its engine. It certainly seems to me that progress at Blue Origin has slowed considerably in the past year. For example, they promised manned flights of New Shepard that did not happen, and testing on the BE-4 seems to have gone underground.

In fact, the combination of increased hype and lack of progress has made Blue Origin and Jeff Bezos remind me increasingly of Virgin Galactic and Richard Branson, that team of endless unmet promises.

Second, it appears ULA has given the recovery and reuse of Vulcan’s first stage engines a very low priority. The technique they had chosen was to have the engines separate from the tanks and return to Earth by parafoil, protected by an inflatable heat shield. However,

A technology demonstration payload for the inflatable heat shield, which could also be used to deliver payloads to the surface of Mars, is slated to fly as a rideshare payload with NOAA’s JPSS-2 satellite aboard an Atlas V launch no earlier than 2022. [emphasis mine]

In other words, that reusable technology probably won’t be operational until well into the 2020s. Vulcan will likely be completely expendable for at least the first five years of its use.

ULA apparently has decided to take the safe technology route. Financially secure because of a $1 billion Air Force development contract to pay for Vulcan, combined with the military’s obvious desire to favor them in the awarding of future launch contracts, the company doesn’t have any incentive to innovate in any way to lower costs.

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ULA to fly Vulcan components on Atlas 5 flights

9:14 am

Capitalism in space: In order to speed the development of its next generation commercial rocket, the Vulcan Centaur, ULA will fly Vulcan components as they are developed on its Atlas 5 rocket.

The first Vulcan technology to fly on Atlas 5 will be new payload fairings from Swiss supplier Ruag built using an “out-of-autoclave” production process that enables fairing halves to be produced as one piece, a process Ruag says lowers production time and costs. “The out-of-autoclave fairings, which are manufactured by Ruag, and now in the U.S. — they are in a factory next to ours in Decatur — that’s going to fly on Atlas 5 this year,” Louradour said.

Sometime in 2020 they will then fly an Atlas 5 launch using the solid rocket boosters Northrop Grumman is building for Vulcan.

This is not really news. When ULA announced their plans to build Vulcan in 2015, they said then that they intended to transition from Atlas 5 to Vulcan over time, slowly introducing components on Atlas 5 until it was entirely replaced.

Nonetheless, it shows that ULA is adopting some of the the same common sense development procedures used by SpaceX. By taking advantage of launches as they happen, they can speed development. And they need to do this in order to keep pace with SpaceX.

Isn’t competition wonderful?

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SpaceX drops protest against NASA launch decision

10:54 am

SpaceX has decided to withdraw its protest against NASA’s decision to choose ULA as the launch vehicle for its Lucy asteroid mission.

The company did not provide any reason for the withdrawal. I suspect Musk decided that it was doing SpaceX harm both publicly and privately. Publicly it threatened the launch date of Lucy, which might cause a significant and fatal delay to the mission. That did not make SpaceX look good to the general public.

Privately, I suspect that the protest was hurting SpaceX with NASA officials. They almost certainly did not say so directly, but I am certain they were able to make this clear in any number of ways. This, combined with the agency’s new willingness to consider commercial rockets, like the Falcon Heavy, for its lunar plans, probably convinced SpaceX that it was doing itself more harm than good with the protest.

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Air Force’s launch contracting plans under scrutiny

9:58 am

It appears the Air Force wants to decide now which two rocket companies it will use for its launch needs in the 2022 to 2026 time period, and this desire is raising hackles among those companies.

[T]he Air Force will choose only two companies to meet its launch needs from 2022 to 2026, with one provider winning 60 percent of the contracts and the other taking 40 percent. There is no provision to on-ramp other companies during the time frame.

This sets up a rather frantic competition between the incumbents, ULA and SpaceX, and newcomers Blue Origin (with its New Glenn booster) and Northrop Grumman (with its Omega rocket). Moreover, the timing appears to prejudice the competition in favor of the incumbents, which already have existing launch systems the government can assess.

Something is really fishy here. Why does the Air Force need to limit its services to only two companies? And why do they have to make this decision now, three to seven years before the launches will occur? Common sense says you instead issue specific contract bids, for each launch, as they are needed, thus allowing as many companies as possible to compete for the business.

In fact, this policy seems to directly contradict the Air Force’s stated goal, repeated many times in the past few years, to widen competition in the launch industry, both to lower cost and to give the military strategic redundancy in its needed launch services.

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ULA’s Delta 4 rocket launches Air Force communications satellite

9:19 pm

Capitalsm in space: ULA yesterday used its Delta 4 rocket to successfully place in orbit an Air Force communications satellite.

This is one of the last launches of the the Delta 4 member in the Delta rocket family.

The mission marked the next-to-last flight of the Delta 4 rocket variant with a single first stage core — known as the Delta 4-Medium — as ULA begins retiring segments of its launcher family in preparation for the debut of the new Vulcan booster, which the company says will be less expensive than the existing Atlas and Delta fleet.

Gary Wentz, ULA’s vice president of government and commercial programs, said the company’s decision in 2014 to retire the Delta 4-Medium was intended to reduce the company’s costs. “We started looking at the products that we were providing, and found that maintaining these two families of launch vehicles, both the Delta and the Atlas, through this period decreased our flight rate, and therefore increased our costs,” Wentz said. “That really drove it, based on the competitive industry we’re in, trying to maximize our competitiveness.”

The Delta 4-Medium family provides the same range of lift capability as the less expensive Atlas 5 rocket. The Delta 4-Heavy, which will remain operational through at least the early-to-mid-2020s, uses three Delta 4 first stage cores bolted together to haul heavier payloads to orbit than any of the Atlas 5 configurations.

The leaders in the 2019 launch race:

3 SpaceX
3 China
2 Europe (Arianespace)
2 Russia
2 ULA

In the national rankings, the U.S. has now widened its lead on China to 5 to 3.

Note that two different American companies are matching the launch numbers of three other whole countries. This I think illustrates well the power of freedom and competition. Rather than have a single nationalized rocket system (as was attempted in the 2000s when Boeing and Lockheed Martin created ULA, then the only American rocket company), the U.S. has transitioned back to its roots, allowing freedom to produce multiple companies competing for both private and government business. This has reduced costs, encouraged innovation, and ended up producing more jobs and wealth.

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