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Boeing delays first manned Starliner flight again, until March of 2024

Because of both parachute and wiring issues in its Starliner capsule, Boeing revealed today that it is delaying the first manned Starliner flight again, until March of 2024, so that it has time to change and test the parachutes as well as remove the flammable tape inside the capsule.

The company had been hoping to finally fly that first manned flight last month, but was forced to cancel when in June it discovered two shocking problems. First the connections between the parachutes and the capsule were too weak, and second, for some reason engineers had used tape to protect the capsule’s wiring that was too flammable and had to be replaced or covered somehow.

Boeing is taking the tape off in places where it’s easy and safe to do so and considering other remediation techniques, such as protective barriers or coatings over it, in trickier spots, Nappi said.

The parachute work is multifaceted as well. For example, Boeing has modified the soft link design to make it stronger, and the new version is being manufactured now, Nappi said. The company also decided to swap out Starliner’s parachute system, putting a new version slated for the first operational mission on board for [the crew flight test]. The new soft links will be incorporated into the new chutes, which will get to strut their stuff during a drop test soon. “We expect that the drop test will occur in mid to late November,” Nappi said. “That’s what the planning indicates at this point, and we’ll watch that closely.”

The seemingly endless number of mistakes and bad engineering that we have seen during the development of Starliner speaks very badly of Boeing in almost every way possible. These last two problems are especially egregious. Neither should have ever happened, and if so should never had been unnoticed until a mere month before launch and years into the project.

It must also be noted that March ’24 is merely a target date. Don’t bet the house on it happening then.

Genesis cover

On Christmas Eve 1968 three Americans became the first humans to visit another world. What they did to celebrate was unexpected and profound, and will be remembered throughout all human history. Genesis: the Story of Apollo 8, Robert Zimmerman's classic history of humanity's first journey to another world, tells that story, and it is now available as both an ebook and an audiobook, both with a foreword by Valerie Anders and a new introduction by Robert Zimmerman.

 
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"Not simply about one mission, [Genesis] is also the history of America's quest for the moon... Zimmerman has done a masterful job of tying disparate events together into a solid account of one of America's greatest human triumphs."--San Antonio Express-News

5 comments

  • Richard M

    Eric Berger notes that the first adequate window in the ISS traffic schedule is in April….so, indeed, hard to see how Boeing could do it in March, even if they are ready.

  • Jerry Greenwood

    It must be terrible to be the guy that has the power to just pull the plug but not have the backbone to do it. I suppose if Boeing walked away they would be on the hook for all the up front money. Maybe they’re waiting for NASA to pull the plug and Boeing can sue them for something.

  • Jeff Wright

    I don’t want the plug pulled…I want Boeing to finish something for a change.

  • MDN

    I find it quite troubling that Boeing is making a wholesale change to an untested (in operational use) parachute system as part of THE VERY FIRST MANNED FLIGHT. This strikes me as recklessly risky as parachutes are notoriously difficult to get right. Any objective look at the history of this topic will suffice as proof.

    If I were the crew scheduled for this flight I would seriously consider offering the seats to the administrator of NASA, the director of human space flight, and the CEO and lead engineer at Boeing. Let them be the test monkeys for such a foolhardy venture.

  • Edward

    I agree with Jeff Wright, not because I want Boeing to finish something, but because I want a competitor to Dragon. Sierra Space is several years away from a manned Dream Chaser, but we need the competition now, or at least sooner rather than later.
    ______________
    MDN,
    The article notes that they will perform a drop test on these new parachute links by the end of the year, well in advance of the manned flight. Don’t worry that they will fly anyone on untested parachutes.

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