Starliner Commander steps down from first manned mission

Capitalism in space: Boeing’s company astronaut chosen to command the first manned mission of its Starliner capsule has stepped down because the flight would prevent him from attending his daughter’s wedding next year.

In a video posted to his Twitter account, Ferguson said it was a difficult decision, but “next year is very important for my family.” He said he has several commitments “which I simply cannot risk missing.” A Boeing spokeswoman confirmed one is his daughter’s wedding. “I’m not going anywhere. I’m just not going into space next year,” Ferguson said. He stressed that he remains committed to the Starliner program and will continue to work for Boeing.

This is the second crew change for this mission. Earlier NASA astronaut Eric Boe had had to back out due to medical reasons.

Assuming the second unmanned Starliner demo mission scheduled for the December-January timeframe succeeds, the first manned mission will happen in June ’21, and last anywhere from two weeks to six months.

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Next Starship test flight to go to 60,000 feet

Capitalism in space: SpaceX has decided, after two successful 500 foot hops using its fifth and sixth Starship prototypes, to forego further hops with those prototypes and instead test fly prototype number eight to a height of 60,000 feet, about 11 miles.

Starship SN5 and SN6 were set to become a tag-team, flying 150-meter hops to refine the launch and landing techniques that SpaceX has pioneered with its Falcon 9 rocket. However, with SN5’s hop proving to be a success, followed by a notable improvement with SN6’s leap to 150 meters a few weeks later, it’s likely SpaceX is now confident of advancing to the next milestone.

The company has applied for an FCC license to do the flight anytime from Oct ’20 to April ’21, with October 11th being the first available date.

In the meantime the company plans a pressure tank test to failure of prototype #7, probably later this week.

In other related news at the second link, Boeing and Firefly have also applied for FCC licenses, the former for a Starliner demo mission from November ’20 to May ’21, the latter for its first launch of its smallsat Alpha rocket, also from November ’20 to May ’21.

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Boeing strikes deal to avoid harsher ethics probe in NASA’s lunar lander scandal

Boeing has struck a deal with both NASA and the Air Force in order to avoid a harsher and more extensive ethics probe into its part in the NASA lunar lander contract bidding scandal.

The agreement, signed in August, comes as federal prosecutors continue a criminal investigation into whether NASA’s former human exploration chief, Doug Loverro, improperly guided Boeing space executive Jim Chilton during the contract bidding process.

By agreeing to the “Compliance Program Enhancements”, the aerospace heavyweight staves off harsher consequences from NASA and the Air Force – its space division’s top customers – such as being suspended or debarred from bidding on future space contracts. The agreement calls for Boeing to pay a “third party expert” to assess its ethics and compliance programs and review training procedures for executives who liaise with government officials, citing “concerns related to procurement integrity” during NASA’s Human Landing System competition.

Since Loverro resigned in May, Boeing has fired one company attorney and a group of mid-level employees, three people familiar with the actions told Reuters.

The deal seems like a bureaucratic whitewash, designed to take the heat off the company. And since Boeing as a company has many problems, I remain skeptical that any of this will make a difference in getting things fixed.

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Boeing’s CEO vows to hire based on race, not qualifications

The coming dark age: Boeing’s CEO today vowed to raise the number of blacks working at the company by 20%, apparently with no regard to qualifications.

Boeing is seeking to increase black US employees throughout the company by 20 percent and mandate benchmarks for hiring people of color, Chief Executive Dave Calhoun told employees in a memo on Friday reviewed by Reuters.

…The changes at Boeing, a stalwart defense contractor with its corporate headquarters in Chicago and largest factories in Washington state and South Carolina, appeared to mark the first concrete steps by the planemaker to address the issue. “We understand we have work to do,” Calhoun said in the memo, which was released on the 57th anniversary of civil rights leader Martin Luther King Jr’s “I Have a Dream” speech and included references to the police shooting of Jacob Blake in Wisconsin on Sunday.

Boeing declined to provide its current number of black employees or a timeline for the new target.

The planemaker separately has had to lay off thousands of workers as it grapples with the financial fallout from the COVID-19 pandemic and the 17-month-old grounding of the 737 MAX after two fatal crashes.

In the memo, Calhoun said the company would establish an internal Racial Justice think-tank to guide its policies.

As a company, Boeing’s bad performance in almost every area in the last year is bad enough. If they are going to lay off thousands and then replace some with workers based merely on racial quotas the company’s future will be worse, since their ability to produce quality airplanes and spacecraft is certain to go down.

And for those hate-mongers who will immediately try to accuse me of saying blacks are not as smart, go to hell. The goal should be to hire the best, instead of members of a specific race. If you favor one race over another you simply prove yourself to be a bigot, as this company’s CEO is now amply doing.

I also hope a lot of fired Boeing employees sue Boeing for racial discrimination.

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NASA/Boeing set summer ’21 for first manned Starliner mission

Capitalism in space: NASA and Boeing have tentatively scheduled the launch of the first manned Starliner mission to ISS for the summer of 2021.

Boeing Co said on Tuesday it aims to redo its unmanned Starliner crew capsule flight test to the International Space Station (ISS) in December or January, depending on when it completes software and test hardware production development.

If the test mission is successful, Boeing and NASA will fly Starliner’s first crewed mission in summer 2021, with a post-certification mission roughly scheduled for the following winter, the company added.

Everything of course depends on the success of the unmanned demo flight. If the capsule has any further problems, as it did on its first unmanned demo flight, the manned flight will likely be delayed again.

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Criminal investigation begun against former NASA manned program head

The U.S. Attorney’s office for DC has opened a criminal investigation into actions taken by Doug Loverro, the former head of NASA’s manned program, during contract bidding for a NASA lunar lander project.

The grand jury investigation concerns communications between Doug Loverro, then the chief of human spaceflight for NASA, and Jim Chilton, senior vice president of Boeing’s space and launch division. These discussions occurred early this year, during a blackout period when NASA was taking bids to construct a Human Landing System for the Artemis Moon Program. It is not permissible to interfere with a competition for government contracts.

“Mr. Loverro, who wasn’t part of NASA’s official contracting staff, informed Mr.Chilton that the Chicago aerospace giant was about to be eliminated from the competition based on cost and technical evaluations,” the report states, citing unidentified sources. “Within days, Boeing submitted a revised proposal.”

The analysis at the link is excellent. Read it all.

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British Airways retires 747 fleet

Because of the crash in customer demand due to the Wuhan virus panic, British Airways has abruptly retired its entire fleet of 747s.

This retirement had been planned, as the 747 is expensive to operate. The airline had planned however to phase them out over several years. Now they simply don’t need them, as they are flying so few passengers.

I am fortunate that I got to fly on one in 2019, in a vacation trip to Wales with Diane. This might have been the only time I ever flew on a 747, and it was a remarkably smooth flight, both during take-off and landing. It is sad to see this magnificent American achievement finally leave us.

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NASA completes Starliner review, finds more issues

Capitalism in space: NASA yesterday released the results of its investigation into the issues that prevented Boeing’s manned Starliner capsule from successfully completing its unmanned demo flight to ISS in December, finding an additional 20 issues over the 61 initially identified shortly after the mission.

In closing out the seven-month investigation, NASA officials said Tuesday they have now identified 80 corrective actions, mostly involving software and testing, that must be done before the Starliner capsule launches again. The previous count was 61.

NASA officials also admitted that they had been so focused on making sure SpaceX’s Dragon capsule was going to work that they became lax in reviewing Boeing’s work. Now they not only are going to focus more on Boeing, they actually want to use SpaceX’s approach to software development throughout NASA.

NASA is also borrowing SpaceX’s “robust” approach to software, which involves going back to the designers following testing for feedback, said Kathy Lueders, NASA’s new human spaceflight chief who until a month ago managed commercial crew. She wants to see more of that type of approach across other NASA programs.

Though it seems absurd and incredible that NASA has not been consulting with its designers after testing, it is also not surprising. When it comes to designing and building anything at NASA the management processes there have routinely done a bad job for many years.

As for Starliner, it is expected it will take a few more months to fix these issues, which means the next unmanned test flight is likely still set for sometime in the fall, with the manned mission to follow next spring.

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Boeing’s Starliner aces parachute test

Capitalism in space: Boeing last week successfully completed a Starliner parachute test designed to simulate the return of a capsule after a launch abort.

This is good news for the capsule and Boeing, but I am a bit puzzled why this test, to be followed by a second similar test, was done. These parachutes were supposedly tested thoroughly already, proven, and ready for use for manned missions. Part of that proof was an earlier launch abort test as well as Boeing’s unmanned orbital demo flight that failed to dock with ISS. Both returned to Earth safely using these parachutes. I wonder if during those latter flights they found issues with the parachutes that needed smoothing out by even more tests.

Either way, this success improves the chances that Starliner will finally fly manned early next year, giving the U.S. two different operational manned capsules for getting humans into space.

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New technical problems for SLS?

A new GAO report [pdf] issued yesterday has revealed that SLS engineers are concerned that the rocket’s core stage will develop leaks during its first full test, hopefully scheduled for this year.

[T]he new “Assessments of Major NASA Projects” report released on Wednesday contains what seems to be an entirely new bit of information about the Space Launch System rocket NASA is developing for deep space exploration. The report asserts that engineers at NASA and the SLS rocket’s core-stage contractor, Boeing, are concerned about fuel leaks.

Earlier this year, NASA moved the big rocket’s core stage to a test site at Stennis Space Center in southern Mississippi. Before the COVID-19 pandemic temporarily halted work, NASA and Boeing teams were working toward a critical summer exercise. During this “green run” test, the clamped-down rocket will ignite its engines and burn for about eight minutes to simulate an ascent into orbit.

“Program officials indicated that one of the top remaining technical risks to the green run test is that the core stage may develop leaks when it is filled with fuel,” the report states on page 82. “According to these officials, they have conducted extensive scaled testing of the gaskets and seals used in the core stage; however, it is difficult to precisely predict how this large volume of liquid hydrogen will affect the stage.”

My god, for them to think that the core stage might leak when it is filled with fuel for the first time illustrates the entire bankrupt nature of this entire project. This is why you do tank tests early in the process (as SpaceX has been doing with Starship), so that you don’t get surprised late in the game.

The report also notes further issues with the Orion capsule.

The Orion program plans to reduce the 7-month-long pre-launch processing period by 1.5 months. The program plans to use a mass simulator—instead of the Orion spacecraft—to conduct some prelaunch tests that would otherwise be done after integrating Orion with SLS—providing the program with extra time to complete work before delivering Orion for integration and further testing according to officials. With this shortened process, the program has only 1 week of schedule reserve remaining to the November 2020 launch date, and program officials have said this date will likely be delayed

I must remind everyone that Lockheed Martin got the contract to build Orion in 2005. They have had fifteen years to build this one capsule, and will still deliver it late.

Personally, I hope SLS leaks. If it does, it will force a very long new delay to the program, and very well might finally force Congress and the Trump administration to face reality and cancel it.

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Boeing’s fall from grace at NASA

Eric Berger at Ars Technica yesterday uncovered a NASA report that outlined its selection process for awarding a contract for providing cargo to the agency’s proposed Lunar Gateway space station — eventually won by SpaceX — that gave Boeing’s proposal a terrible ranking.

Of the four contenders, [Boeing] had the lowest overall technical and mission suitability scores. In addition, Boeing’s proposal was characterized as “inaccurate” and possessing no “significant strengths.” Boeing also was cited with a “significant weakness” in its proposal for pushing back on providing its software source code.

Due to its high price and ill-suited proposal for the lunar cargo contract, NASA didn’t even consider the proposal among the final bidders. In his assessment late last year, NASA’s acting chief of human spaceflight, Ken Bowersox, wrote, “Since Boeing’s proposal was the highest priced and the lowest rated under the Mission Suitability factor, while additionally providing a conditional fixed price, I have decided to eliminate Boeing from further award consideration.” [emphasis mine]

The highlighted words could possibly be a death sentence for Boeing. The company has numerous other serious problems, including its commercial 737-Max airplane, its KC-46 Pegasus tanker for the Air Force, and of course its SLS rocket for NASA. For NASA to say that it will no longer consider Boeing in future contract bidding, especially since NASA has been one of Boeing’s biggest customers for decades, cannot be good for the company’s already badly suffering bottom line.

Berger also notes how much NASA’s attitude toward Boeing has changed since the agency removed Bill Gerstenmaier as head of its manned space operations. Gerstenmaier had apparently given Boeing the highest marks routinely, and appeared to have lost his ability to look at the company objectively. Moreover, his (and NASA’s) kid-glove treatment of Boeing for decades probably contributed to that company’s sloppy bid on the Lunar Gateway cargo contract. They were likely not used to tough questioning, and didn’t put the proper effort into writing their bid.

For the taxpayer and the American space effort, however, this report is wonderful news. It appears that NASA is breaking its tight and blind partnership with the big space contractors that has for decades handicapped the nation’s ability to get things built in space. These contractors have not been able to deliver, but because of their powerful allies on Congress, NASA has for years kowtowed to them in contract awards.

Now however it appears NASA’s management has become quite willing to reject these powerful companies, despite Congressional backing, in order to get the best deal and the best product, for the nation.

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Boeing to do second unmanned test flight of Starliner

Capitalism in space: Boeing officials said yesterday that they now plan a second unmanned demo mission to ISS of their Starliner manned capsule in order to make sure they have cleared up all the issues that plagued the first unmanned flight in December.

The company on Monday confirmed a report in the Washington Post that it will fly a second uncrewed demonstration mission — which Boeing calls an Orbital Flight Test — before astronauts ride a Starliner into orbit.

“We have chosen to refly our Orbital Flight Test to demonstrate the quality of the Starliner system,” Boeing said in a statement Monay. “Flying another uncrewed flight will allow us to complete all flight test objectives and evaluate the performance of the second Starliner vehicle at no cost to the taxpayer. We will then proceed to the tremendous responsibility and privilege of flying astronauts to the International Space Station.”

Right now they are aiming for an October/November launch date.

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