More static fire tests of Starship/Superheavy expected this week

SpaceX appears to be gearing up for more engine tests of both Superheavy prototype #7 and Starship prototype #24 this week, having called for road closures at Boca Chica today with additional options thoughout the week.

The article at the link mostly provides an overview of the changes in both stages that occurred because of the shift from the first version of the Raptor engine to the much more streamlined Raptor-2. The side-by-side image of both versions is quite revealing, showing once again how much SpaceX adheres to Musk’s adage that “the best part is no part.” Raptor-2 is astonishingly simpler and more compact, even though it produces about 25% more power.

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September 5, 2022 Space quick links

All courtesy of BtB’s stringer Jay.

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Indian rocket startup raises $51 million in private investment capital

Capitalism in space: The Indian rocket startup Skyroot has just raised $51 million in private investment capital for the development of its smallsat rocket, Vikram-1.

Operating as a private aerospace manufacturer and commercial launch service provider in the country, the Hyderabad-headquartered startup has been working on its flagship Vikram series of small-life launch vehicles. The first among them, the Vikram 1, is slated to take to the skies by the end of the year and launch small satellites to space.

The $51 million is the most any private aerospace commercial company from India has ever raised in a single funding round.

Though the Modi government has publicly encouraged the development of a private, independent, commercial aerospace industry, India’s bureaucracy has generally acted to block this effort. In 2019 it convinced the government to create New Space India Limited (NSIL), a wholly government-owned entity which is designed to retain as much control over commercial market share as possible. As recently as one month ago, the NSIL webpage described itself as aiming to “capture” that commercial market. That revealed its purpose too obviously, so the website was rewritten to now say its goal is to “spur” the Indian aerospace sector.

Because NSIL gets government money and has full control over all of India’s already developed government rockets and space facilities, it has an enormous advantage, which acts to discourage investment in new private companies such as Skyroot. This is a similar situation that existed in the U.S. for more than a half century following Apollo. NASA had the resources, controlled all launches, and thus made private investment for independent companies hard to obtain.

This only changed when NASA began awarding contracts to private companies in 2008, whereby the rockets and spacecraft produced were not owned or designed by NASA. And NASA was only forced to do so because Elon Musk happened to have enough of his own money to finance SpaceX himself.

When ISRO (India’s agency) or NSIL begin awarding contracts like this, then company’s like Skyroot will begin to blossom.

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SpaceX launches another 51 Starlink satellites and orbital tug

Capitalism in space: SpaceX tonight successfully used its Falcon 9 rocket to place 51 more Starlink satellites into orbit, as well as a Sherpa orbital tug built by the commercial company Spaceflight.

The first stage completed its seventh flight, landing on a drone ship in the Atlantic. The tug was successfully deployed and will carry a Boeing test satellite for a proposed 147 satellite constellation to its planned orbit.

The leaders in the 2022 launch race:

40 SpaceX
34 China
11 Russia
6 Rocket Lab
5 ULA

American private enterprise now leads China 55 to 34 in the national rankings, and the entire world combined 55 to 52. SpaceX’s 40 launches matches the U.S.’s entire total in 2020, and was only exceeded by the U.S. six times since the dawn of the space age in 1957.

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Taking Starlink on a vacation sailing trip

A Starlink subscriber to the company’s RV option decided to try it on his sailing boat during a weeklong trip among the Greek islands, and found it worked surprisingly well.

They combined Starlink’s service with cellular connectivity and compared the two while using social media, Google maps, and video streaming. The outcome? Starlink and cellular complimented each other, according to Topolev.

Starlink suffered outages when it was surrounded by other boats’ masts or when the yacht made sharp turns, but worked well at sea, whereas cellular connectivity dropped out when the boat was far from the shore, Topolev said. “It was surprisingly good,” he said. “There were some outages and sometimes we had to manually reboot it … but basically it worked … almost all the time.”

The RV option is specifically for use in moving vehicles, though its use on a boat was not expected to be its prime target customers. Nonetheless, the test suggests strongly that Starlink will work quite well on the big cruise ships, one liner of which, Royal Caribbean, has already signed a deal to make Starlink operational by next year.

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OneWeb lost $229 million when Russia canceled its launches and confiscated its satellites

On September 1, 2022, OneWeb revealed that Russia’s cancellation of the last six or so OneWeb launches as well as Russia’s confiscation of 36 satellites cost the company $229 million.

Russia’s actions were the response by then head of Roscosmos, Dmitry Rogozin, to sanctions imposed on Russia by the west because of its invasion of the Ukraine. Rogozin’s petty response ended up shooting his space agency in the foot, because it ended up losing billions of dollars in foreign launch business, business that is not likely to return for decades.

OneWeb has since signed contracts with SpaceX, ISRO (India’s space agency), and Relativity for future launches. None of these have been firmly scheduled, though the first by SpaceX is tentatively planned for sometime before the end of the year.

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September 2, 2022 Quick space links

Courtesy of BtB’s stringer Jay.

The tweet however provides no date for the test, nor any information about this particular engine itself.

This is preliminary design work involving Earth-based tests. A later phase, not yet awarded, will move on to orbital tests.

Most of this new private capital apparently came from Saudi Arabia and Greece, and the constellation will start out focused on serving those regions as well as Luxembourg.

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NASA is paying Boeing twice as much as SpaceX for its manned flights

Capitalism in space: in an excellent analysis of the total amount NASA will pay both SpaceX and Boeing for all their manned flights to ISS before the station retires, Eric Berger at Ars Technica has determined that the agency will essentially pay Boeing twice as much per flight.

In 2014, NASA narrowed the crew competition to just two companies, Boeing and SpaceX. At that time, the space agency awarded Boeing $4.2 billion in funding for development of the Starliner spacecraft and six operational crew flights. Later, in an award that NASA’s own inspector general described as “unnecessary,” NASA paid Boeing an additional $287.2 million. This brings Boeing’s total to $4.49 billion, although Finch told Ars that Boeing’s contract value as of August 1, 2022, is $4.39 billion.

For the same services, development of Crew Dragon and six operational missions, NASA paid SpaceX $2.6 billion. After its initial award, NASA has agreed to buy an additional eight flights from SpaceX—Crew-7, -8, -9, -10, -11, -12, -13, and -14—through the year 2030. This brings the total contract awarded to SpaceX to $4.93 billion.

Since we now know how many flights each company will be providing NASA through the lifetime of the International Space Station, and the full cost of those contracts, we can break down the price NASA is paying each company per seat by amortizing the development costs.

Boeing, in flying 24 astronauts, has a per-seat price of $183 million. SpaceX, in flying 56 astronauts during the same time frame, has a seat price of $88 million. Thus, NASA is paying Boeing 2.1 times the price per seat that it is paying SpaceX, inclusive of development costs incurred by NASA.

Despite the larger payments to Boeing, the company could very well lose money on Starliner. The higher cost to NASA from Boeing is due almost entirely because the agency was absorbing more of its initial development cost. SpaceX’s Dragon capsule had already been flying cargo missions to ISS when these manned contracts were awarded. SpaceX merely had to upgrade its manned capsule. Boeing had to design and build it from scratch. Moreover, the contracts were fixed price, which means Boeing had to absorb more than a half billion in additional costs when it had to refly the unmanned demo flight of Starliner.

Finally, because of the delays, Boeing won less NASA business. It also has gotten none of the private commercial manned flights that are going on right now. Those contracts went to SpaceX, including all the profits. Whether Boeing can eventually win some private contracts down the road is unknown. It will certainly have to lower its price to compete with SpaceX.

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Rocket Lab completes first static fire test of previously flown rocket engine

Capitalism in space: Rocket Lab has successfully completed for the first time a full duration static fire test using one of its Rutherford rocket engines that had been flown on a launch earlier this year, recovered, and refurbished.

The engine was previously successfully launched to space and returned to Earth during Rocket Lab’s recent recovery mission, ‘There And Back Again’, launched on May 2, 2022. The mission was the first time Rocket Lab attempted a mid-air capture of Electron’s first stage, using parachutes on the rocket to slow its descent from space before a helicopter plucked the rocket from the sky as it approached Earth’s surface. The Electron stage was ultimately released for a soft ocean splashdown, before it was collected by vessel and returned to Rocket Lab’s production complex.

The refurbished Rutherford engine passed all of the same rigorous acceptance tests Rocket Lab performs for every engine, including 200 seconds of engine fire and multiple restarts. Data from the test fire shows the engine produced full thrust of 21kNs within 1000 milliseconds of ignition and performed to the same standard of a newly-built Rutherford engine. This Rutherford engine will now continue as an engine life-leader for future Rutherford development.

I have embedded a video of the full test below. This achievement makes Rocket Lab only the third company to successfully refire a previously flown engine, after SpaceX and NASA’s space shuttle engines. It might also be the first time an engine recovered from the ocean has been successfully refurbished. SpaceX had tried to do the same with early Falcon 9 first stages, before they could land vertically, but all accounts suggested the salt water made the engines unusable.

Based on the the quote above, however, this engine will not be used on a future flight, but for testing only. The company still intends to catch the stages as they descend by parachute with a helicopter, which will then transport them safely to land. Further attempts to do so will take place in later launches this year.

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Musk tweets that SpaceX wants to complete 100 launches in 2023

Capitalism in space: Elon Musk yesterday tweeted that SpaceX’ is now planning to attempt about 100 launches next year, which will almost double its expected output this year.

To get some perspective of this goal, 100 launches in a single year would be more launches than the entire world completed each year from 1991 (after the fall of the Soviet Union) through 2017 (before the recent resurgence of American commercial rocketry).

This decision probably relates to getting SpaceX’s Starlink constellation operational. Musk had hoped to begin Starship launches of Starlink soon, and now likely recognizes that such launches are probably more than a year away. Moreover, this year SpaceX engineers have demonstrated that the Falcon 9 can launch a lot of these satellites. So far in 2022 it has launched about 50 Starlink satellites per launch, and done so about 25 times. That’s 1,250 satellites in a little more than half a year. With a 100 launches, Falcon 9 could launch about 5,000 satellites alone next year, a pace that will certainly be sufficient in the short run to get Starlink operational.

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SpaceX completes static fire test of three engines on Superheavy prototype #7

Capitalism in space: SpaceX yesterday successfully completed the first static fire test of more than one engine on its Superheavy prototype #7, firing three engines for five seconds.

NASASpaceflight livestreamed the test, and its footage suggests that only two engines may have fully lit up, with the third perhaps aborting. Whether or not the third Raptor joined the party, however, it was still the first multi-engine Super Heavy static fire that SpaceX has performed.

I have embedded that footage below. Expect more such tests in the coming days. If all works as planned (something we should not expect as this remains a development program), the tests will culminate in an orbital test flight sending Starship on a one orbit mission around the Earth. At present SpaceX wants that flight to occur before the end of this year.

» Read more

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Axiom gets NASA approval to fly second commercial manned mission to ISS

Capitalism in space: NASA and Axiom have worked out their contract to allow Axiom to fly its second commercial manned mission to ISS, now scheduled for sometime in the spring of 2023.

Through the mission specific order, Axiom is obtaining from NASA services such as crew supplies, cargo delivery to space, storage, and other in-orbit resources for daily use. The order also accommodates up to an additional contingency week aboard the space station. This mission is subject to NASA’s updated pricing policy for private astronaut missions, which reflects the full value of services the agency is providing to Axiom that are above space station baseline capabilities.

The order also identifies capabilities NASA will obtain from Axiom, including the return of scientific samples that must be kept cold in transit back to Earth, the return of a Nitrogen/Oxygen Recharge System (NORS) tank, the capability for last-minute return of two cargo transfer bags, and up to 10 hours of the private astronaut mission commander’s time during the docked mission to complete NASA science or perform tasks for NASA.

The flight, dubbed Ax-2, will carry four Axiom passengers, three of whom will be paying passengers. It will be launched by SpaceX on its Falcon 9 rocket, carrying one of SpaceX’s four reusable manned Dragon capsules.

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