Marshall wins Artemis manned Moon lander pork

As expected and despite opposition from some Texas lawmakers, NASA yesterday announced that it has given the bulk of the management of its Artemis manned lunar lander project to the Marshall Space Flight Center.

Marshall will be in charge of two of the contractors who will build what NASA conceives as three components for the lander: the transfer vehicle, the descent module, and the upper ascent stage:

The lunar lander, consisting of three components, also will be launched atop commercial rockets and docked at the Gateway before any astronauts arrive. One component, a sort of carrier craft known as a transfer vehicle, would take the lander from Gateway down to a lower orbit. From there, the lander’s descent module will make a rocket-powered landing on the moon, initially carrying two astronauts.

The astronauts would ride down to the surface in the pressurized cabin of an upper ascent stage. That stage will use the descent module as a launching pad, much like the Apollo astronauts did 50 years ago, to climb back up to the transfer vehicle and then on to Gateway.

Marshall will supervise construction of the transfer vehicle and the descent module, while the Johnson Space Center in Texas will manage construction of the upper ascent stage.

Does no one in NASA or the Trump administration see the stupidity of this? It is as if Ford decided that the interior and exterior sections of its cars will be assembled in two different factories, and only combined after they are assembled. The logistics of making sure they will fit and work together during final assembly could only increase costs, delay assembly, and almost guarantee engineering issues. No intelligently run business would do such a thing.

Government however is not an intelligently run business. It is run by politicians, whom we the public have not held to any kind of quality standard for the past half century. Thus, NASA is forced to spread this pork around because politicians in Alabama (Senator Richard Shelby) and Texas (Senators Ted Cruz and John Cornyn) demand it do so.

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Protest filed against NASA contract awards for unmanned lunar landers

Deep Space Systems, one of the private companies that bid for a NASA contract to build a private lunar lander to carry NASA instruments to the moon, and did not get the contract, has filed a protest against that decision.

I found out about this through my industry sources. I have no further information about the protest itself.

The timeline however is intriguing. The contracts were awarded to three different companies on May 31, 2019. Deep Space Systems’ protest was filed on June 24, 2019.

On July 30, 2019 one of contract winners, Orbit Beyond, backed out of the deal. Whether the protest or Orbit Beyond’s exit are related is at present unknown, though I wonder if they might be connected.

Either way, the question now arises: Who will replace Orbit Beyond? I also wonder if this protest gives Deep Space Systems an advantage for getting that replacement contract. This last thought is pure speculation and very unlikely. There are several other companies that are more well known and might be better qualified, and it would be inappropriate for NASA to allow its decision-making process to be pressured because of this protest.

Regardless, stay tuned for more information. This story is going to get more interesting.

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Texas and Alabama fight over space pork

Turf war: Several powerful Texas lawmakers announced yesterday their opposition to NASA’s decision to give the lead management for the next lunar lander to the Marshall Space Flight Center in Alabama.

The question is which Center will manage development of the landers, a plum assignment. NASA plans to procure them through public-private partnerships rather than traditional contracts. The actual design will be determined by whatever companies win the contracts, but NASA’s concept is for a trilogy of vehicles: a transfer vehicle to take the crew from the Gateway to a lower lunar orbit, then a descent vehicle to take them to the surface and an ascent vehicle to return them to Gateway.

…According to Ars Technica, … NASA is assigning overall responsibility for the lunar lander program to Marshall, which will also oversee acquisition of the transfer and descent vehicles. JSC will oversee the ascent vehicle.

In a letter to Bridenstine today, Senators Ted Cruz and John Cornyn and Rep. Brian Babin, all Republicans, expressed surprise and asked Bridenstine to reconsider. They argue that JSC should be in charge of the entire program, not just one of the three vehicles. Marshall’s expertise is in rocketry while JSC is “ground zero for human space exploration.”

They also disagree with splitting the work between two Centers, “an unnecessary and counterproductive departure from the unquestionable success” of the lander for the Apollo program.

This fight is not over who will actually build anything, but how to distribute the pork. In truth, the NASA agency that does this “management” does almost nothing. It is the contractor that builds the spacecraft. You could condense the management into a team of less two dozen (and that’s probably high). Instead, NASA and these politicians use the contractors to justify the existence of whole departments and hundreds of employees and large facilities, all of which are mostly irrelevant, especially if the Trump administration is serious about letting private industry do the job.

Worse, this fight — and NASA’s need to make these politicians happy — is forcing the agency to turn the work once again into a Frankenstein monster, distributing responsibility in absurd ways. I guarantee that in the end the management will not all go to Texas, meaning that the management of the different contractors will be split to different agencies, making for a very inefficient and badly managed program.

The result is going to be, as always, delays, cost overruns, bad designs, a lot of wasted money, and little accomplished.

I want to make special note of Senator Ted Cruz (R-Texas) in this affair. He ran for president as a new conservative, out to drain the swamp of Washington. Now, as senator, he is increasingly becoming captured by that swamp, participating in all the same corruption he railed against during his presidential run.

If he was really serious about draining the swamp, he would be pushing to trim NASA’s management, both in Alabama and in Texas. Instead he is fighting to build it up.

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NASA extends life of private BEAM module

Capitalism in space: Having found that Bigelow’s privately built ISS module BEAM has exceeded its design capabilities, NASA has now decided to leave it docked to ISS for at least five more years, using it as a storage bin.

BEAM cost NASA a whopping $17 million, considerably less than it has traditionally spent (a billion-plus) for its previous ISS modules, designed and built under full NASA supervision.

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NASA/NOAA failure report for GOES-17: The government screwed up

A joint investigation by NASA and NOAA into the failure issues on the GOES-17 weather satellite, launched in March 2018, have determined that the problem with the Advanced Baseline Imager (ABI), the satellite’s main instrument, was caused by

a blockage in the instrument’s loop heat pipes, which transfer heat from the ABI electronics to its radiator. The blockage restricted the flow of coolant in the loop heat pipes, causing the ABI to overheat and reducing the sensitivity of infrared sensors.

You can read the short full report here [pdf].

My immediate thought in reading the press release above was: So a blockage caused the problem. What caused the blockage? Was it a design failure or a construction mistake? Or what? The answer to this question is even more critical in that the same issues have been identified in GOES-16, though not as serious.

Moreover, GOES-16 and GOES-17 are the first two satellites in a planned new weather constellation of four satellites. Knowing who or what caused this blockage prior to construction and launch of the two later satellites is critical.

I immediately downloaded the report and read it, thinking it would name the contractor and the cause of the blockage.

Nope. The report is remarkably vague about these details, which the report justifies as follows:

The report is NASA sensitive, but unclassified (SBU), because it contains company proprietary information. The report also contains information restricted by the International Traffic in Arms Regulations (ITAR) and/or the Export Administration Regulations (EAR). This summary report provides an overview of publicly releasable information contained in the full report.

In other words, this report is an abridged version of the full report, which is being kept classified because it contains both commercial proprietary information and information that if released would violate ITAR regulations designed to keep U.S. technology from reaching foreign hands.

What this public report does imply in its recommendations, in a remarkable vague way, is that the problem occurred because the government had demanded changes during construction that forced significant redesigns by the contractor, none of which were then given sufficient review.

Or to put it more bluntly, NOAA and NASA, the lead agencies in the GOES project, screwed up. They forced the contractor to make changes, probably very late in the process, resulting in inadequate review of those changes.

The recommendations put forth many suggestions to institute a more detailed review process, should late changes in the construction of the next two GOES satellites be required or demanded. Such recommendations however will only further delay and increase the costs for building those satellites. Since the entire constellation went overbudget significantly (from $7 billion initially to $11 billion), and has also been very late (see this GAO report [pdf]), this means that the next two satellites will be even later and more expensive.

For NASA and NOAA this is just fine, pumping more money into each agency. For the taxpayer it is terrible.

The whole process should be dumped. Give the job of building these satellites to the private sector, entirely. Get these agencies out of the construction business. The only contribution they are presently adding is more cost and delays, while also causing satellite failures.

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New NASA development contracts include refueling work by SpaceX

Capitalism in space: Yesterday NASA announced a bunch of partnership agreements with thirteen companies, where those companies will get NASA assistance at no cost to help them develop new engineering that would aid future solar system exploration.

The partnerships covered everything from helping small companies develop new space electronics, heat shields, and new types of thrusters to helping Blue Origin develop the technology for for landing on the Moon.

An article at Ars Technica today about this NASA announcement focused specifically on the SpaceX deal, mainly for its important political implications.

The partnership will have two different NASA agencies helping SpaceX develop the refueling technology it needs for Starship to reach Mars. The key is that this deal has NASA openly supporting technologies that are in direct competition with its own SLS rocket. When such research work was proposed back in 2010, it was opposed quite strongly by past agency officials as well as powerful politicians in Congress, for exactly that reason.

It was a contentious time in space policy, as the White House was pushing for more funding for new space companies—and new space ideas such as fuel-storage depots—while Congress wanted to keep NASA in the rocket-building business.

Eventually, Congress got the upper hand, putting NASA on track to build the large SLS rocket at a development cost of more than $2 billion a year. The rocket program mostly benefited the Alabama space center and was championed by Alabama State Senator Richard Shelby. The potential of in-space fuel storage and transfer threatened the SLS rocket because it would allow NASA to do some exploration missions with smaller and cheaper rockets. As one source explained at the time, “Senator Shelby called NASA and said if he hears one more word about propellant depots he’s going to cancel the Space Technology program.”

The line from other NASA officials was that as a technology, propellant depots were not ready for prime time. In 2011, former NASA Administrator Mike Griffin and current Executive Secretary of the National Space Council Scott Pace—both SLS advocates—wrote a withering criticism of the technology for Space News.

Now however the Trump administration is helping SpaceX develop refueling for Starship, which if successful will help make SLS irrelevant. This is more evidence that the Trump administration is laying the political groundwork that will allow it to shut SLS down, actions that were impossible in the political culture of Washington only two years ago.

This quote in the article is probably the most startling of all:

“Administrator Bridenstine is clearly executing on President’s Trump’s guidance to increase commercial public-private-partnerships at NASA,” Miller, now chief executive of UbiquitiLink, told Ars. “The game-changing technology that NASA has discovered is capitalism. This program proves NASA leadership has figured out the future is reusability mixed with commercial public-private-partnerships.” [emphasis mine]

Imagine that. An American government agency has learned that capitalism is the way to go. Will wonders never cease?

Update: See this related Ars Technica article: The SLS rocket may have curbed development of on-orbit refueling for a decade (Hat tip reader Calvin Dodge.)

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Private lunar landing company backs out of NASA contract

Capitalism in space: The commercial lunar landing company, OrbitBeyond, has told NASA that it cannot fulfill its $97 million contract, only two months after that contract was announced.

NASA announced July 29 that OrbitBeyond informed the agency that “internal corporate challenges” will prevent it from carrying out a task order that NASA awarded the company May 31 as part of its Commercial Lunar Payload Services (CLPS) program. The company asked to be released from that contract, and NASA agreed.

NASA didn’t elaborate on what specific issues caused OrbitBeyond to scrap its contract with NASA, and the company didn’t immediately respond to a request for comment. At the May 31 event where NASA announced the contracts, Siba Padhi, chief executive of OrbitBeyond, said the company was still in the process of closing a round of funding. The company has not subsequently announced a funding round.

Considering its receipt of a $97 million NASA contract, it would be very puzzlingly for the company to be unable to obtain further investment capital. If anything, that contract should have encouraged funding. If the lack of funding is the cause of this termination then it also suggests the company had other problems.

This leaves NASA with two private lunar lander companies. I expect NASA will look to award the contract to a third company. The company Firefly and its team of Israeli Beresheet engineers comes immediately to mind.

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NASA to do full engine test of SLS first stage

NASA confirmed yesterday that it will do a full engine test of its SLS first stage, what it calls the Green Run test.

This decision makes sense. SpaceX for example routinely does a static fire test of its first stages before every flight. NASA however had hesitated doing this test because it will likely force a delay in the first launch of SLS. Unlike a commercial company like SpaceX, NASA is incapable of doing this test and then proceeding to flight quickly, mostly because the size of SLS (it is very large) and its design (very cumbersome) makes such quick action difficult.

This decision however means that it is almost certain that SLS’s first unmanned test launch cannot happen in 2020. For NASA to make Trump’s commitment to fly a lunar landing by 2024 means that NASA must compress SLS’s schedule to one flight per year. First the unmanned test flight would occur, probably in 2021. Then the first manned test flight around the Moon would follow, in 2022 or 2023. Finally the landing mission would take place in 2024.

Can NASA do this? I have many doubts. The agency’s biggest obstacle would be getting their lunar lander built in time, which by the way is not yet even designed. This isn’t the only problem. NASA for years has said that they will need from one to three years between SLS flights. This schedule demands more from them.

Meanwhile, there is a good possibility that SpaceX will beat them to the Moon. If that happens, then expect SLS to die, either before or after its first or second flight.

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Northrop Grumman to build Gateway habitation module

The boondoggle never dies! NASA has decided it will give a sole source contract to Northrop Grumman to build the minimal habitation module of its Gateway lunar space station, based on that company’s Cygnus unmanned freighter.

NASA is also bypassing a traditional procurement process for the Minimal Habitation Module. Rather than requesting bids from industry, and then evaluating the responses, NASA plans to fast-track a contract with Northrop Grumman Innovation Systems, an operating unit of Northrop Grumman formerly known as Orbital ATK.

The pressurized habitation compartment will be docked with the Gateway’s Power and Propulsion Element in a stable near-rectilinear halo orbit around the moon. NASA announced in May that Maxar Technologies won a contract worth up to $375 million to build the Power and Propulsion Element, which will provide electricity and maneuvering capability for the Gateway station using high-power plasma thrusters, but does not include any pressurized section.

The Gateway is a mini-space station NASA plans to build in an orbit that swings as close as 2,000 miles from the moon about once per week. The Gateway will act as a stopover and safe haven for astronauts heading for the moon’s surface, NASA is designing the mini-station to accommodate myriad scientific experiments and engineering demonstrations required for more ambitious ventures deeper into the solar system, and eventually Mars.

The Trump administration wants to focus on a lunar landing by 2024, and so it forced NASA to reduce its Gateway boondoggle to the minimum necessary to make that lunar landing possible. This module, with the service module that Maxar is building, is that minimum Gateway.

And why do we even need this? Well, it appears that SLS and Orion and the not-yet-built or even designed lunar lander, by themselves, are not capable of getting astronauts to the Moon. A way station is somehow required.

Note also that the contract amount remains a secret, redacted from the NASA paperwork. Note also that NASA “still plans to add more elements to the Gateway, including contributions from international partners, after accomplishing the human landing on the moon.”

In other words, this is a typical Washington swamp buy-in, connived by the big space contractors and NASA to weasel this boondoggle into existence, even though the Trump administration is not interested. By keeping the cost secret at this point, they avoid some bad press and the possibility of political opposition. Their plan is to get the minimal Gateway funded and launched into space, and then demand more money to pay for the whole thing once the project exists.

This is what NASA does routinely, for all its projects. It lies about the initial cost, low balling it, so as to get the politicians to buy in. The result for the past two decades however is that NASA fails to build much of anything, while wasting gobs of taxpayer dollars on non-productive jobs here on Earth.

Do not be surprised if we see the same with Gateway. In fact, I would bet on it.

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Christopher Columbus Kraft, 1924-2019

R.I.P. Christopher Columbus Kraft, the flight director for all the Mercury missions and later head of the Johnson Space Center during the 1960s march to the Moon, passed away today at the age of 95.

The techniques pioneered by Kraft and young flight directors who followed in his footsteps, men like Gene “failure is not an option” Kranz, the urbane Glynn Lunney and more, saved the Apollo 13 crew from the brink of disaster in the aftermath of an explosion on the way to the moon that severely damaged the spacecraft.

Once comparing his complex work as a flight director to a conductor’s, Kraft said, ‘The conductor can’t play all the instruments, he may not even be able to play any one of them,’” Bridenstine said. “‘But, he knows when the first violin should be playing, and he knows when the trumpets should be loud or soft, and when the drummer should be drumming. He mixes all this up and out comes music. That’s what we do here.’”

Kraft was part of the post-World War II can-do generation, a far cry from today’s NASA of schedule delays, bad management, engineering errors, and gigantic budget overruns. Kraft and his generation had “intergrity,” as astronaut Frank Borman once said. They had been given a difficult job and short deadline (the end of the decade). Rather than manipulate Congress and the public to give them more time and money so their jobs would be endlessly safe, they rolled up their sleeves and made it happen as quickly and as efficiently as possible.

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NASA admits that 1st SLS launch likely to be delayed to 2021

In testimony yesterday at a House hearing NASA administrator Jim Bridenstine twice hinted that SLS’s first launch will not occur as scheduled in 2020, but will be delayed until 2021.

Twice during testimony before the US Senate Committee on Commerce, Science, and Transportation, Bridenstine referenced 2021 as the expected launch date for Artemis-1. “I think 2021 is definitely achievable for the Artemis-1 launch vehicle,” Bridenstine said in response to a question from Sen. Roger Wicker, the Mississippi Republican who chairs the committee.

However, Bridenstine said he would not set a new date for the mission yet.

Meanwhile, internal NASA sources say the launch can’t happen earlier than late 2021, and then only if the agency gets a lot more money, over and above the more than $25 billion that Congress has alocated.

Falcon Heavy was developed for $500 million. It took seven years, and is now operational, having flown three times. If the first launch of SLS does not occur until 2021 it will have taken NASA seventeen years to make that flight, for fifty times the money.

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SpaceX pinpoints cause of Dragon explosion during test

SpaceX today revealed that it has pinpointed the cause of the explosion that destroyed a Dragon manned capsule during an engine test in April.

The company believes that the problem originated with the Crew Dragon’s emergency abort system, which consists of a series of small thrusters embedded within the capsule. If all goes well during a mission, these tiny thrusters are never really meant to be used. But if there is some kind of failure during a future launch, the thrusters can ignite and carry the Crew Dragon safely away from a disintegrating rocket.

SpaceX says that a leaky valve caused the propellant needed for these thrusters to cross into another system — one of really high pressure. When this contamination occurred, the high forces slammed the liquid around, causing valuable components to fail and leading to the ultimate loss of the capsule.

Koenigsman said that this contamination definitely was not anticipated, though the kind of valve that leaked has been known to have some internal leakage problem. Ultimately, he acknowledged that, to some extent, this was a design issue. “It’s something that the components should not have done,” Koenigsman said. “But at the same time, we learned a very valuable lesson on something going forward, one that makes the Crew Dragon a safer vehicle.”
““it was a huge gift for us.” ”

SpaceX will replace all of these types of valves with another component known as a burst disk, which is supposed to be much more reliable, according to Koenigsman.

The company is still hoping to fly before the end of the year, but admits that this may not be possible. Right now they have a tentative launch date in November.

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