Iridium launches might use reused Falcon 9 first stages

Capitalism in space: Iridium is considering using Falcon 9 previously flown first stages for its later already contracted launches with SpaceX.

Iridium is launching 75 of its 81 second-generation Iridium Next satellites using eight Falcon 9 launches, the first of which took place Jan. 14. In a conference call with reporters June 19, Desch said Iridium’s original contract with SpaceX calls for new Falcon 9s for each mission, but if SpaceX can improve its launch schedule with pre-flown stages, Iridium would consider them for missions in 2018. “While we are currently flying first flown launches, I’m open to previously flown launches, particularly for the second half of our launch schedule,” said Desch.

Desch said there are three criterion by which Iridium would decide whether to use a pre-flown rocket: schedule, cost and reliability — of which schedule is the most important. “Would [pre-flown rockets] improve the current launch plan that I have with brand-new rockets that I’ve basically contracted for a number of years ago and have budgeted for and have paid for?” Desch asked. “That’s the first thing: will they improve my schedule, because schedule to me is very very important.”

I think this tells us that Iridium is waiting to see if this week’s launch of a Bulgarian satellite on a reused first stage is successful. The article also also notes that they are still negotiating over price for using “flight proven” first stages.

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Air Force budget reveals cost differences between ULA and SpaceX

Eric Berger at Ars Technica has found that the most recent Air Force budget provides a good estimate of the price ULA charges the military for its launches.

According to the Air Force estimate, the “unit cost” of a single rocket launch in fiscal year 2020 is $422 million, and $424 million for a year later.

This is a complex number to unpack. But based upon discussions with various space policy experts, this is the maximum amount the Air Force believes it will need to pay, per launch, if United Launch Alliance is selected for all of its launch needs in 2020. ULA launches about a half-dozen payloads for the Air Force in a given year, on variants of its rockets. Therefore, the 2020 unit cost likely includes a mix of mostly Atlas V rockets (sold on the commercial market for about $100 million) and perhaps one Delta rocket launch (up to $350 million on the commercial market for a Heavy variant).

In other words, the $422 million estimate per launch is the most they will pay. Atlas 5 launches will certainly be less, about $100 to $150 million, while the Falcon 9 will likely be under $100 million. What they are doing is budgeting high so they guarantee they have the money they need to pay for the most expensive launches, usually on the Delta Heavy.

From my perspective, they are budgeting far too high, and if I was in Congress I would insist that this number be reduced significantly, especially considering this Air Force statement on page 109 of the budget document [pdf]:

The Air Force, National Reconnaissance Office (NRO), and the National Aeronautics and Space Administration (NASA) agreed to a coordinated strategy for certification of New Entrants to launch payloads in support of NSS and other USG requirements which has so far resulted in the certification of one New Entrant. The Air Force continues to actively work with potential New Entrants to reliably launch NSS requirements. The Government may award early integration contracts to ensure each potential offeror’s launch system is compatible with the intended payload. Beginning in Fiscal Year 2018, the Air Force will compete all launch service procurements for each mission where more than one certified provider can service the required reference orbit. [emphasis mine]

The “New Entrant” is of course SpaceX. They are also saying that they are going to encourage competitive bidding now on all future launch contracts.

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Air Force awards SpaceX contract to launch next X-37B mission

Capitalism in space: The Air Force has awarded SpaceX the contract to launch the next X-37B mission, presently scheduled to launch in August.

The contract amount was not announced, but it certainly is going to be less than ULA charged for its own launches of the X-37B. Also, this launch is scheduled only two months hence, which means SpaceX has to somehow wedge it into its already crowded schedule.

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NASA considering using used first stages for Dragon cargo launches

Capitalism in space: With SpaceX’s successful launch on June 3 of a used Dragon cargo capsule to ISS, NASA is now considering using used Falcon 9 first stages for later cargo missions.

“That question has been posed,” Ven Feng, manager of the ISS Transportation Integration Office at NASA’s Johnson Space Center in Houston, said during a post-launch press conference Saturday. “We are looking at it,” he added. “We’re evaluating every aspect of it very carefully, and there is no schedule yet when we might go down that path.”

NASA officials made the same kind of cautious statements several years ago when SpaceX proposed flying a used Dragon capsule. In other words, they are going to do it, it just takes the bureaucracy time to mull the idea over and finally accept it.

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Road construction at SpaceX’s planned Texas spaceport

Capitalism in space: A $3 million road project at SpaceX’s planned spaceport at Boca Chica Beach near Brownsville, Texas, is moving forward.

The key tidbit from the article however is this:

Besides the property tax breaks and incentives that Cameron County and other entities around the RGV have already offered SpaceX to come to the Valley, Garcia said they’ll continue to do what it takes to stay on target for a 2018 launch. “Every month we’re going to be on the map,” he said.

It appears that the reason work on the spacepad itself has seemingly stalled is because SpaceX has been waiting for this road work by the state to be completed. Either way, they are aiming for a first launch next year. At that time SpaceX should have four launchpads, 2 in Florida, one in California, and one in Texas.

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Lawsuit by fired SpaceX employee goes to court

The jury trail of a lawsuit by a fired SpaceX employee, claiming that he was dismissed because he complained about bad practices at the company, has now begun.

A Los Angeles state court jury will be asked to decide whether Blasdell had good reason to believe testing documents were falsified and whether his firing was unjustified. “He went up the chain of command as he had learned in the Marines was the proper procedure,” Blasdell’s lawyer, Carney Shegerian, told jurors in his opening statement Tuesday. “He had nothing personal to benefit from this other than to do the right thing.” SpaceX made misrepresentations to the federal government, cut corners in areas where safety was concerned and labeled Blasdell “insubordinate” for pressing his concerns, Shegerian said.

Not surprisingly, the SpaceX lawyer disagreed:

“Jason Blasdell is not a whistle-blower and this is not a whistle-blower case,” SpaceX’s lawyer, Lynne Hermle, said in her opening statement. He never observed or conducted any unlawful testing of rocket parts, never complained about unlawful testing, and never brought any concerns about unlawful testing to federal authorities, Hermle told jurors.

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The press begins to turn against SLS

This report by Eric Berger of Ars Technica, describing the press teleconference today where NASA announced that they would not fly humans on the first SLS flight in 2019, reveals a significant political change.

In the past, most mainstream reporters would routinely accept NASA’s announcements about SLS. If the agency said it was great, their stories would wax poetic about how great it was. If NASA said its greatness was causing a delay, their stories would laud NASA had how well it was doing dealing with SLS’s greatness, even though that greatness was forcing another delay. Never, and I mean never, would NASA or these reporters ever talk about the project’s overall and ungodly cost.

This press conference was apparently quite different. The press had lots of questions about SLS and its endless delays. They had lots of questions about its costs. And most significant, they had lots of questions for NASA about why the agency is having so much trouble building this rocket, when two private companies, SpaceX and Blue Origin, are building something comparable for a tenth the money in about half the time.

During the teleconference, Ars asked Gerstenmaier to step back and take a big-picture look at the SLS rocket. Even with all of the funding—about $10 billion through next year—how was the agency likely to miss the original deadline by as much as three years, if not more?

“I don’t know,” Gerstenmaier replied. “I don’t know—I would just say it’s really kind of the complexity of what we’re trying to go do, and to build these systems. We weren’t pushing state-of-the-art technology, like main engines sitting underneath the rocket or new solid rocket boosters. But we were pushing a lot of new manufacturing, and I think that new manufacturing has caused some of the delays we’ve seen. No one welds the way that we’re welding material at the thicknesses we’re welding.”

…Later, the NASA officials were asked about private companies such as SpaceX and Blue Origin, which are also building heavy-lift rockets but at a very limited cost to taxpayers. What would they have to say about just buying those vehicles off the shelf, at significantly lower cost than an SLS launch, and preserving NASA’s funds to execute in-space missions?

Gerstnmaier’s explanations for SLS’s delays and costs, that it is a very complex and advanced piece of rocket engineering, is total bunk. This was supposed to be an upgraded Saturn 5, but it will only be able to lift about 70% of the payload. It is using the actual shuttle engines, and upgraded shuttle solid rocket boosters. While new engineering was required to refit these for SLS, none of that should have been so hard or expensive.

The key here is that members of the press are finally aware of this, and are asking the right questions. With Falcon Heavy about to launched multiple times before SLS even launches once, the continuation of this boondoggle is becoming increasingly difficult to justify.

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Two Dragon Mars missions in 2020?

It appears that SpaceX is considering flying two test Dragon capsules to Mars in 2020.

NASA’s manager of science missions, Jim Green, said on Tuesday that the 2020 launch window when Earth and Mars are in favorable alignment for relatively short transits is getting crowded. Speaking Tuesday at the Humans to Mars conference in Washington, DC, Green said, “Every 26 months, the highway to Mars opens up, and that highway is going to be packed. We start out at the top of that opportunity with a SpaceX launch of Red Dragon. That will be followed at the end of that opportunity with another Red Dragon. Those have been announced by SpaceX.” NASA plans to launch a Mars lander in 2020 as well.

Two Red Dragon missions in 2020 have not yet formally been announced by SpaceX. Company spokesman John Taylor told Ars he would have to look into the question of sending two Dragons to Mars in 2020. However, other industry sources told Ars this is definitely under consideration by SpaceX, although no final decisions have been made.

That would mean two Falcon Heavy launches that year, just for this. And it would happen long before NASA manages its first launch of a complete SLS rocket.

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