Blue Origin reveals redesigned New Glenn rocket

Capitalism in space: In a video animation Blue Origin last week revealed a new redesigned version of its orbital New Glenn rocket.

There are a few notable differences between the rocket depicted in the new video and the New Glenn we saw in a similar 2017 animation. For example, the older version featured a payload fairing — the protective nose cone that surrounds spacecraft during launch — that was bullet-shaped and 18 feet (5.4 meters) wide. The current incarnation boasts a 23-foot-wide (7 m) fairing with a traditional snub-nosed look. (A previously envisioned three-stage New Glenn featured this bigger fairing, but this booster variant is no longer part of Blue Origin’s plans.)

And the first stage’s six landing legs will apparently now deploy a bit differently — by unfolding outward from the bottom, much as Falcon 9 legs do, rather than sort of sliding downward.

These changes are almost certainly are the result of the company’s Air Force contract that gave it $500 million in development money in exchange for having a say in how the rocket is built.

For example, I am not surprised that New Glenn now more closely resembles the Falcon 9. The modern American military is not known for its daring or innovation. It had to be sued to finally agree to award contracts to SpaceX. Now that the Falcon 9 is well proven, however, the military bean-counters are probably demanding that New Glenn copy it, rather than introduce innovations of its own.

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Three launches scrubbed

Capitalism in space: Both SpaceX and Blue Origin scrubbed planned launches today due to what appear to be minor technical issues.

SpaceX was launching a GPS satellite for the military, while Blue Origin was going to fly its New Shepard suborbital spacecraft on its third flight. SpaceX will try again tomorrow, while Blue Origin has not yet announced a new launch date.

Meanwhile, ULA’s attempt to launch a National Reconnaissance Office (NRO) spy satellite tonight with its most powerful rocket, the Delta 4 Heavy, faces bad weather, with only a 20% chance of launch.

UPDATE: I missed a third launch scrub today, Arianespace’s attempt to launch a trio of French military satellites using a Soyuz rocket from French Guiana. They will try again tomorrow.

This means there will be three launch attempts tomorrow, since India plans a launch of its GSLV rocket as well.

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Why ULA picked Blue Origin’s engine over Aerojet Rocketdyne

In an interview of ULA’s CEO Tory Bruno by Eric Berger of Ars Technica, he subtly revealed why his company in the end favored Blue Origin’s BE-4 rocket engine over Aerojet Rocketdyne’s AR-1 in the design of the Vulcan rocket.

Unlike many of the new entrants that you talk about coming in today, we’re not a startup company living off investor capital; we’re a mature business. We have to close a business case on Vulcan itself. So where our strategic partners [Editor’s note: This is a reference to Blue Origin] brought investment as well as schedule, that was a pretty important factor. It became pretty obvious what the right choice was, and we arrived at it with our stakeholders.

In other words, Blue Origin’s willingness to invest its own capital in engine development was a major factor. Aerojet Rocketdyne was using the old model of big space, whereby all development money came from the government. It had been unwilling to commit any of its own funds to engine development. This reluctance implied it wasn’t really committed to the project. If Air Force funding disappeared, they’d back out, leaving ULA in the lurch.

This tidbit from Bruno also suggests that he and the management at ULA are sincerely working to reshape ULA from an old big space company, totally reliant on the subsidies given by the government, into a modern competitive company focused instead on building an affordable product that customers will want to buy.

This story also tells us a lot about Aerojet Rocketdyne’s future, or lack thereof. The rocket industry is changing, and if that company doesn’t change also, it will soon die.

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Blue Origin reveals more details about New Glenn

Capitalism in space: Blue Origin’s release of a payload user guide has provided space geeks a wealth of new information about the design of its New Glenn orbital rocket.

Numerous other items of interest are mentioned on the Guide, with launch vehicle specific elements such as a large common bulkhead being employed on the second stage and common tooling on the second stage and that is also aluminum orthogrid material in its construction. The rocket will use autogenous pressurization for both stages.

The large 7 meter fairing has the ability to launch very large payloads such as space telescopes, but also dual payloads – not unlike Ariane 5 regularly conducts.

The Guide refines some performance numbers, with 1060 kN (240,000 lb) total thrust cited for the second stage, which is slightly down from the 125,000 lb per BE-3U – the second stage engine-performance previously stated by Blue Origin’s online resources.

The article at the link also provides some updates on the status of the construction of the rocket’s launchpad, landing barge, and manufacturing facility.

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Blue Origin’s ship for its 1st stage landings arrives in Florida

Capitalism in space: The ship that Blue Origin plans to restructure into a landing platform for the first stages of its New Glenn orbital rocket has docked in a Florida port.

The 600-foot cargo ship the Stena Freighter arrived in the Port of Pensacola on Thursday after making a transatlantic voyage from Portugal.

Blue Origin, the private rocket company started by Amazon CEO Jeff Bezos, will be using the ship as a landing platform for the company’s New Glenn rocket design expected to lift off in 2020 for its first test flight.

Blue Origin CEO Bob Smith confirmed during the Aerospace Futures Alliance Summit on Oct. 10 that the Stena Freight would be used to land rockets, according to a report from the technology news website GeekWire.

The article does not provide much more information, other than a much bigger public announcement is planned about this in about a week.

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Blue Origin delays New Shepard and New Glenn

Capitalism in space: Blue Origin announced yesterday that they are delaying the first manned test flights of their suborbital New Shepard spacecraft until next year.

The announcement also outlined their planned test launch schedule for their orbital New Glenn rocket, now set to launch for the first time in 2021, delayed from 2020 as previously announced.

I find it interesting that the same day the Air Force announces that it is giving this company a half billion dollars for development of this rocket, the company reveals that it is delaying the launch for one year. To my mind, the extra money should have helped them keep their schedule, instead of causing a delay.

What instead happens in Washington, however, is that the subsidized companies now stretch out their program in order to get more government money, focused more on that cash then on building anything. Witness for example Boeing and SLS.

What makes this strange is that Blue Origin already has plenty of capital, to the tune of about a billion per year, from Jeff Bezos. His investment should really be plenty for this company to do what it needs to do.

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Air Force awards contracts to ULA, Northrop Grumman, Blue Origin

The competition heats up: The Air Force today announced contract awards to ULA, Northrop Grumman, and Blue Origin to help further the development of their new rockets.

The award to Blue Origin will be for development of the New Glenn Launch System. The award to Northrop Grumman Innovation Systems is for development of the OmegA Launch System. The award to United Launch Alliance will be for development of the Vulcan Centaur Launch System.

The Launch Service Agreements will facilitate the development of three domestic launch system prototypes and enable the future competitive selection of two National Security Space launch service providers for future procurements, planned for no earlier than fiscal year 2020.

The press release makes no mention of the amount of money being granted to these companies. Personally, I’d rather the government gave nothing until it actually bought real launch services from these companies, but it can only help the Air Force to have four different launch companies (when you include SpaceX) to draw upon. And the competition will force all four to reduce their costs and be creative.

Update: One of my readers in the comments below provided this link outlining the money granted for each contract, with ULA getting just under $1 billion, Northrop Grumman getting just under $800 million, and Blue Origin getting $500 million. This is not chicken-feed, and is in essence a subsidy for all three companies. The large amounts will act to discourage cost-savings, and in my opinion is a mistake. Whenever government bodies provide these kinds of subsidies prior to the deliver of services, the cost for the services inevitably is higher.

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ULA picks Blue Origin rocket engine for Vulcan first stage

Capitalism in space: ULA has chosen Blue Origin’s BE-4 rocket engine to power the first stage of its next generation rocket, which they are now calling Vulcan-Centaur.

Two BE-4 engines will be used to power the Vulcan first stage. The press release does not mention anything about how they plan to recover these first stages. Earlier announcements had said that they would separate from the rocket stage and parachute down to be capture before hitting the ground.

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Has Aerojet Rocketdyne lost engine race with Blue Origin?

Aerojet Rocketdyne financial documents suggest that it has given up the bidding competition with Blue Origin to supply a rocket engine for ULA’s Vulcan rocket.

The latest financial release from aerospace manufacturer Aerojet Rocketdyne reveals that the company spent none of its own money on development of the AR1 rocket engine this spring. Moreover, the quarterly 10-Q filing that covers financial data through June 30, 2018 indicates that Aerojet may permanently stop funding the engine with its own money altogether—a sign the company has no immediate customers.

Although Aerojet will continue to receive some funding from the US military through next year to develop its large, new rocket engine, this money won’t be enough to bring it to completion. Instead of having a flight-ready engine for use by the end of 2019, the filing indicates that Aerojet now intends to have just a single prototype completed within the time frame.

Essentially this means ULA will have no choice but to pick Blue Origin’s engine, unless the Air Force pulls its weight and demands it take Aerojet rocketdyne, even if that means a significant delay before Vulcan can launch.

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First manned flights on Blue Origin’s New Shepard delayed to 2019

Capitalism in space: Blue Origin has now delayed the first manned flights on its New Shepard suborbital spacecraft into 2019.

They had said they would be doing manned test flights before the end of 2018, but these flights have not happened, and now they admit that they will be delayed until 2019.

Overall, the lack of test flights in 2018 is somewhat puzzling. They have a spacecraft that is built on a design that previously flew multiple times. Why should the second craft have problems causing such delays?

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Another successful test flight for second New Shepard suborbital spacecraft

Capitalism in space: Blue Origin today completed another successful test flight for its second New Shepard suborbital spacecraft.

This flight tested the capsule’s launch abort capabilities. It was also this spacecraft’s third flight. The link provides a replay of the full broadcast. I have embedded this below the fold. The launch is at about 29 minutes.

More info here.
» Read more

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ULA picks Aerojet Rocketdyne engine for Vulcan upper stage

Capitalism in space: ULA has chosen an Aerojet Rocketdyne engine to power the upper stage of its next generation rocket Vulcan.

The company has not yet made a decision on the engine for the first stage, where Blue Origin’s BE-4 still appears favored over Aerojet Rocketdyne’s AR-1 engine. This decision on the upper stage could partly be a political move, giving Aerojet the upper stage in order to make it easier to give the lower stage to Blue Origin.

ULA is forced to play politics here because politicians are involved. A number of power members of Congress want Aerojet Rocketdyne to get the business, and ULA risks offending these legislators should it abandon that company entirely.

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Successful test flight of New Shepard

Capitalism in space: Blue Origin today successful flew its New Shepard suborbital spacecraft on its second test flight.

You can watch the video of the full flight here. Try not to cringe listening to the announcer, who I think sometimes overdoes it.

They were aiming for a maximum altitude of 350,000 feet, which would place the capsule more than 100 kilometers or 66 miles above the Earth, the generally accepted altitude for the start of space. The live stream showed an maximum altitude of about 347,000, but the article says that later recalculations estimated a top altitude of 351,000.

Either way, they have now successfully achieved a safe suborbital spaceflight twice with this spacecraft, and both times carried science payloads. Meanwhile, their direct competitor, Virgin Galactic, has come no where close, even after fourteen years of development.

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Blue Origin to test fly New Shepard tomorrow

Capitalism in space: Jeff Bezos announced yesterday that Blue Origin plans to test fly New Shepard tomorrow on its first flight for 2018.

“Launch preparations are underway for New Shepard’s 8th test flight, as we continue our progress toward human spaceflight. Currently targeting Sunday 4/29 with launch window opening up at 830am CDT. Livestream info to come. @BlueOrigin #GradatimFerociter,” Bezos said via Twitter.

I am glad to hear this. The lack of flights has been puzzling. That they are moving forward again is good news.

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Blue Origin’s CEO gives an update on the company’s rockets

Link here. According to the CEO, Bob Smith, they are making good progress on developing their BE-4 rocket engine, and also expect to test fly New Shepard again in a few weeks.

In both cases, he admits that development has taken longer than expected. For example, in discussing New Shepard, he said the following:

Smith said Blue Origin is still planning to start flying people on its New Shepard suborbital spaceship by the end of the year, after further uncrewed tests. “We would have loved to have flown more, earlier, but the design incorporation didn’t go as quickly as we’d like it to,” Smith said.

I have no idea what he means by “design incorporation.” The bottom line however is that they have had issues that slowed things down.

The article provides a lot more details. Overall, while he says nothing that contradicts earlier reports, he provides a good summary of the company’s status.

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Delays in New Shepard program?

In an interview for a Seattle news outlet, a Blue Origin official inadvertently hinted that the program was experiencing delays. Her words:

New Shepard will be flying Blue Origin employees by the end of this year, assuming our test program continues to go well. Within the next year or two, we’ll have paying customers, which is really exciting.

This vague statement confirms an earlier statement by another Blue Origin official, that the first manned test flights will not occur until the very end of this year, and that paying customers might not fly until 2020. It appears that there might be issues that are causing the New Shepard project to slow down. It could be the hardware, or maybe the company is reconsidering the profitability of suborbital tourism. By 2020 both SpaceX and Boeing will have the capability of putting tourists into orbit. The price might be much higher, but a large percentage of the customers who could afford the suborbital flight could also afford the orbital flight, and if they need to pick many are going to go orbital, reducing the customer base for the suborbital business.

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Blue Origin changes engines for New Glenn second stage

Capitalism in space: In order to maintain its goal of launch its orbital New Glenn rocket by 2020, Blue Origin has changed the engine it will use in the rocket’s second stage from a version of its main BE-4 engine to new version of their already developed BE-3 engine, used in their reusable New Shepard suborbital spacecraft.

A Blue Origin executive told SpaceNews the company is shelving development of a vacuum-optimized version of BE-4 and will instead use vacuum-optimized versions of flight-proven BE-3 engines for New Glenn’s second stage and optional third stage. “We’ve already flown BE-3s, and we were already in the development program for BE-3U as the third stage for New Glenn,” said Clay Mowry, Blue Origin’s vice president of sales, marketing and customer experience. “It made a lot of sense for us to switch to an architecture where we get there faster for first flight.”

The BE-3U is the upper stage variant of the liquid hydrogen-fueled BE-3 engine that has powered Blue Origin’s reusable New Shepard spacecraft on seven suborbital test flights since its 2015 debut. Mowry said switching to the BE-3U for New Glenn’s second stage will allow Blue Origin to conduct the rocket’s first launch in the fourth quarter of 2020. He declined to say how much time the engine change saves compared to the original configuration.

This quiet change, which the company made with no fanfare, carries with it some significant information as well as important ramifications. First, the BE-3 engine is less powerful than the planned BE-4, which is why they will use two BE-3 engines in the second stage instead of one BE-4, while also extending the length of the stage to accommodate more fuel. Though they claim the change will increase the rocket’s range, I suspect however that even with these changes New Glenn’s overall orbital payload capacity will be reduced.

Second, the change indicates that development of the BE-4 engine is proceeding slower than expected, threatening their 2020 launch goal. They have had one test failure that set them back, and the change suggests to me that they are having issues with making the engine restartable.

Third, if they have problems making the BE-4 engines restartable, this means their plans to reuse the first stage of New Glenn will be impacted. While those first stage engines do not need to restart on any single flight, reusing them requires this capability.

Fourth, problems with the BE-4 might cause ULA to reject it and choose Aerojet Rocketdyne’s AR-1 engine for its new Vulcan rocket. Up to now ULA has indicated it prefers the BE-4. These issues might change that.

Fifth, this change, combined with the continuing lack of New Shepard test flights, suggests that the company is increasingly considering abandoning this suborbital spacecraft.

I am doing a lot of speculating here, and could be very wrong on many if not all of these suppositions. We shall have to wait and see.

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