Another company enters the smallsat rocket competition

Capitalism in space: Another new smallsat company, Rocket Crafters, has entered the competition, focusing on the development of 3D-printed rocket engines using hybrid fuels.

The company’s Cidco Road facility is notable for what is not there, Gutierrez said. Unlike a more typical rocket engine site, there are no signs warning of explosive materials, no use of super-cold or toxic propellants, and no engines equipped with turbo pumps.

Instead, the rocket fuel consisted of plastic tubes made from the same base materials as Legos, measuring two feet long and weighing about five pounds, that were stacked on shelves and safe to touch. Combined with nitrous oxide — commonly known as “laughing gas” — the small-scale test engine on Monday generated about 200 pounds of thrust firing at half-power. It was one of more than 20 such firings over the past year at the facility Cocoa officials rezoned to allow the tests, which were deemed safe to the surrounding people and environment.

“We’re not the noisiest neighbor in the area,” joked Robert Fabian, senior vice president of the propulsion division.

Most rockets rely on super-cold or “cryogenic” propellants such as liquid oxygen or liquid hydrogen, or solid fuel like the space shuttle’s twin solid rocket boosters used.

Hybrid motors have suffered from uneven burns producing bumpy rides, Fabian said. But Rocket Crafters believes it has found a low-cost solution providing a smooth, consistent burn: 3-D printed cylinders of fuel formed in ridged and beaded layers.

We shall see. They hope to fly by 2020, at the earliest. They will be joining an increasingly crowded field. If their design works, however, they will certainly carve out a significant market share, as hybrid fuels are so much safer and easier to handle than traditional propellants.

SpaceX sets May 10 for next launch, the first for Falcon 9’s final design

Capitalism in space: After analyzing the data from Friday’s static fire dress rehearsal, SpaceX has now scheduled the launch of Bangabandhu-1, Bangladesh’s first communications satellite, for May 10.

The significance of this launch is that it will be the first of what SpaceX calls the Block 5 version of this Falcon 9 first stage, a final design intended for many reuses and quick turnaround.

The star of the show is the new, unflown first stage core 1046, which is the first “Block 5” Falcon 9 first stage. Block 5 is the final major upgrade to the Falcon 9, the culmination of over 10 years of development and evolution of SpaceX’s workhorse rocket.

Block 5 has numerous advantages over past versions of the Falcon 9, notably including higher thrust engines, improved and more resilient recovery hardware, and the ability to be reflown within 48 hours of landing after a previous mission. Block 5 was also designed to meet – and in some cases exceed – NASA’s strict Commercial Crew Program requirements, which SpaceX must follow in order to be able to fly NASA astronauts, expected to begin in early 2019.

Block 5 cores are also expected to be reused 10 times before undergoing any major refurbishment, and SpaceX hopes to fly each booster up to 100 times before it is retired.

NASA has demanded that SpaceX fly at least seven different launches with the Block 5 stages before it will permit its astronauts on board (unlike SLS, where NASA has even considered flying astronauts on board with no previous test flights). Thus, getting this rocket flying is crucial to getting Americans back in space, on an American-made rocket.

Dragon returns successfully from ISS

Capitalism in space: A reused Dragon capsule successfully splashed down on Saturday, returning after a month-long cargo mission to ISS.

The successful splashdown Saturday marked the conclusion of SpaceX’s 14th resupply mission to the space station under the space transport company’s more than $3 billion, 20-launch cargo contract with NASA. It was the third round-trip cargo flight with a reused Dragon capsule.

I await the first time one of these capsules completes its third flight into space. That will be significant.

ULA workers go on strike

ULA’s workers went on strike today, their union rejecting the company’s final contract offer.

A major point of contention, the union said, were changes made to the contracts that offered employees less general flexibility, most notably when it comes to travel. Teams often travel between Vandenberg and the Cape to support missions, such as Saturday’s successful Atlas V launch of NASA’s InSight spacecraft now bound for Mars.

“A big part of it is how they have people travel from different locations to launch,” said Jody Bennett, chief of staff and aerospace negotiator for the union. “It doesn’t give them a lot of family time. They can force you to pack up, leave and go someplace for 30 days.”

“A month away from home is a long time, especially if it’s forced on you,” Bennett said, noting that travel beyond 30 days is voluntary.

This travel clause might relate to ULA’s effort to compete with SpaceX. They have trimmed their workforce, which means they might need to bring workers in from other locations when they do a launch, rather than hire more at each launch location and have them on standby all the time.

Either way, the timing of the strike is interesting, as it arrives just after a launch with the next ULA launch not scheduled until the end of July. It seems everyone, both company and union, have timed this to do as little harm to the company as possible.

Atlas 5 successfully launches Mars lander InSight

ULA’s Atlas 5 rocket early this morning successfully launched NASA’s newest Mars lander InSight.

InSight will drill a seismic probe into the Martian surface and monitor earthquake activity. This will be the first time such monitoring will occur, and the probe is planned to do it for at least two years.

The launch puts the U.S. back in a tie with China for the lead in launches this year. The standings:

13 China
8 SpaceX
5 Russia
5 ULA

Successful test flight of New Shepard

Capitalism in space: Blue Origin today successful flew its New Shepard suborbital spacecraft on its second test flight.

You can watch the video of the full flight here. Try not to cringe listening to the announcer, who I think sometimes overdoes it.

They were aiming for a maximum altitude of 350,000 feet, which would place the capsule more than 100 kilometers or 66 miles above the Earth, the generally accepted altitude for the start of space. The live stream showed an maximum altitude of about 347,000, but the article says that later recalculations estimated a top altitude of 351,000.

Either way, they have now successfully achieved a safe suborbital spaceflight twice with this spacecraft, and both times carried science payloads. Meanwhile, their direct competitor, Virgin Galactic, has come no where close, even after fourteen years of development.

Blue Origin to test fly New Shepard tomorrow

Capitalism in space: Jeff Bezos announced yesterday that Blue Origin plans to test fly New Shepard tomorrow on its first flight for 2018.

“Launch preparations are underway for New Shepard’s 8th test flight, as we continue our progress toward human spaceflight. Currently targeting Sunday 4/29 with launch window opening up at 830am CDT. Livestream info to come. @BlueOrigin #GradatimFerociter,” Bezos said via Twitter.

I am glad to hear this. The lack of flights has been puzzling. That they are moving forward again is good news.

Katie Mullins – A Disney Love Song Medley (on the ukulele)

An evening pause: In order, “Kiss the Girl” (The Little Mermaid), “Can You Feel the Love Tonight” (The Lion King), “A Whole New World” (Aladdin), “I See the Light” (Tangled), and “You’ll Be in My Heart” (Tarzan), and then finishing with a reprise of “A Whole New World.” All good songs, but to my ear, it is very clear that “A Whole New World” stands out.

And the singer is really joyous.

Hat tip Jim Mallamace.

Russian lawmakers introduce legislation to ban rocket engine sales to U.S.

Link here. The article provides practically no information about the legislation or its chances of passing. Instead, it focuses on the past history behind ULA’s use of the Russian RD-180 rocket engine in its Atlas 5 rocket as well as the recent efforts to replace it.

Thus, I have no idea if this legislation signals a real threat to future ULA launches or not. Moreover, the article tries to make it sound that the U.S. is entirely reliant on this rocket engine, something that is simply not true.

Nonetheless, this story underscores again the need for ULA to find a different engine to power its rockets. They shouldn’t be dependent on a rocket engiine built by a foreign power that has political motives that sometimes conflict with those of the United States.

The Amazing Paul Frees

An evening pause: You have heard his voice, many times. This highlight reel, suggested by Jim Mallamace, includes just a few, all amazingly different:

Disneyland’s Haunted Mansion
Boris Badenov
Pillsbury Doughboy
Lion and Mouse
Voyages Through Inner Space
Burgermeister Meisterburger
The Beatles Cartoon
Morocco Mole
Ludwig von Drake

He was a contemporary of Mel Blanc (most famous for providing the voices for Warner Brothers’ cartoons), was as good, but is far less well known.

Asian rivers produce almost all the world’s ocean pollution

A new study has found that 95% of all ocean pollution comes from only 10 rivers worldwide, and of those 8 are in Asia.

Dr Schmidt pooled data from dozens of research articles and calculated the amount in rivers was linked to the ‘mismanagement of plastic waste in their watersheds.’ He said: ‘The 10 top-ranked rivers transport 88-95 per cent of the global load into the sea.’

The study follows a recent report that pointed the finger at China, Indonesia, the Philippines, Thailand and Vietnam for spewing out most of the plastic waste that enters the seas. The Yangtze has been estimated in previous research to dump some 727 million pounds of plastic into the sea each year. The Ganges River in India is responsible for even more – about 1.2 billion pounds. A combination of the Xi, Dong and Zhujiang Rivers (233 million lbs per year) in China as well as four Indonesian rivers: the Brantas (85 million lbs annually), Solo (71 million pounds per year), Serayu (37 million lbs per year) and Progo (28 million lbs per year), are all large contributors.

The article also notes this:

More than half of the plastic waste that flows into the oceans comes from just five countries: China, Indonesia, Philippines, Vietnam and Sri Lanka. The only industrialized western country on the list of top 20 plastic polluters is the United States at No. 20.

The U.S. and Europe are not mismanaging their collected waste, so the plastic trash coming from those countries is due to litter, researchers said.

While China is responsible for 2.4 million tons of plastic that makes its way into the ocean, nearly 28 percent of the world total, the United States contributes just 77,000 tons, which is less than one percent, according to the study published in the journal Science.

So, the next time you see a wild-eyed leftwing environmentalist trying to blame western civilization, capitalism, and the U.S. for the world’s pollution, please remember this study. It is the free nations of the world that have nimbly reacted well to the problems of pollution, not communist dictatorships like China or Vietnam.

I should add that the record of democracies here is not perfect by far. The rivers of India are a big contributor to this pollution. That country needs to deal with this problem also.

Blue Origin’s CEO gives an update on the company’s rockets

Link here. According to the CEO, Bob Smith, they are making good progress on developing their BE-4 rocket engine, and also expect to test fly New Shepard again in a few weeks.

In both cases, he admits that development has taken longer than expected. For example, in discussing New Shepard, he said the following:

Smith said Blue Origin is still planning to start flying people on its New Shepard suborbital spaceship by the end of the year, after further uncrewed tests. “We would have loved to have flown more, earlier, but the design incorporation didn’t go as quickly as we’d like it to,” Smith said.

I have no idea what he means by “design incorporation.” The bottom line however is that they have had issues that slowed things down.

The article provides a lot more details. Overall, while he says nothing that contradicts earlier reports, he provides a good summary of the company’s status.

Trump Commerce Secretary Wilbur Ross puts his foot down

In a speech at a space conference this week, Commerce Secretary Wilbur Ross outlined the Trump administration’s plans to streamline the commercial space regulatory bureaucracy, noting that the absurd interference with normal operations by bureaucrats must stop.

He made specific reference to NOAA’s demand that it have the right to license all photography in space.

“This is silly and it will stop,” Ross told an audience of space industry executives, policymakers and military officers at the Space Symposium in Colorado Springs, Colorado, backing the view of SpaceX and other rocket companies that the cameras on its rockets aren’t the equivalent of satellites dedicated to Earth views.

He then noted that the regulatory framework is going to be consolidated into an “Office of Space Commerce” under his direct supervision, though the FCC (licensing radio spectrum) and the FAA (licensing rocket launches) will retain their responsibilities.

Will this streamline anything or save the taxpayer any money? Doesn’t look that way to me, as it seems to be adding a new layer of bureaucrats to the process without eliminating any existing departments. And then there is this additional quote from the article:

The question for space executives, who have clamored for more responsive government when it comes to licenses for launches and satellite operation, is whether increased funding will accompany the shifting responsibilities.

Speeding up bureaucracy means hiring more people, and projects like space traffic management demand investment in the technology to detect and track objects in orbit. While the Trump administration had adopted lofty rhetoric around its support for space business, it’s not yet clear that the White House has the needed clout to win congressional support—and federal dollars—for its proposals.

While it is a good thing that the Trump administration has apparently told the NOAA bureaucrats to take a flying leap, it appears they have also decided that building a new layer of bureaucracy to regulate space is a good thing. This is most unfortunate.

DARPA announces $10 million launch challenge for smallsat rocket companies

Capitalism in space: DARPA yesterday announced a new launch challenge competition for smallsat rocket companies, with prizes of $10, $9, and $8 million for first, second, and third prizes, respectively.

Contest rules call for teams to be given the full details about where and when they’ll launch, what kind of payload they’ll launch, plus what kind of orbit the payload should be launched into, only a couple of weeks in advance. And that’s just half the job. Teams will be required to execute another launch, from a different site, no more than a couple of weeks later.

The precise time frames for giving advance notice are still under discussion, but “I would measure the time scale in days,” Todd Master, program manager for the challenge at DARPA’s Tactical Technology Office, told reporters today.

Considering that we right now already have at least two smallsat rocket companies, Rocket Lab and Vector, on the verge of doing exactly this, without the need of government money, with a slew of other companies to soon follow, I wonder why DARPA is proposing this competition. It seems somewhat irrelevant at this point, making me wonder if its real purpose is not to encourage rocket development but to find a clever way to hand some government cash to these specific companies.

Sierra Nevada opens all rockets to launching Dream Chaser

In a status update for its Dream Chaser reusable mini-shuttle cargo ship to ISS, Sierra Nevada officials also revealed that they are considering a wide range of launch companies for future launches.

SNC announced a contract with ULA in July 2017 that covered two Dream Chaser launches, in 2020 and 2021. Both would use the Atlas 5 552, the largest version of the Atlas 5 with a five-meter payload fairing, five solid rocket boosters and a dual-engine Centaur upper stage.

However, Sirangelo said the company was looking at other options for launching the second and later Dream Chaser ISS cargo missions. “It’s a quite interesting time in the launch business, where we see all the major launch companies coming out with a new launch system,” he said. “We are looking at all of the launch systems.” Sirangelo said later that the company issued a request for proposals for multiple Dream Chaser launches. “We’ll probably be making a decision by the end of this year,” he said. “We’re gotten tremendous response for it.” He declined to discuss specific vehicles under consideration but said SNC received “really great response from all the major providers.”

Their willingness to open up the launch bidding is merely a recognition that they can save money by encouraging competition for their business. The vehicle itself has not yet completed its design review, though they hope to begin its assembly within a month, with a planned launch date in late 2020.

The company was awarded its cargo contract in January 2016, more than two years ago. It seems to me that it has taken far too long to get to this point. I wonder if NASA has thrown up roadblocks, as it has with SpaceX.

Wernher von Braun material up for auction

Original material by Wernher von Braun that formed the basis for three classic 1950s coffee table books about the future of space is up for auction.

A collection of some of the most important seminal documents of the Space Age are open for bids as rocket pioneer Wernher von Braun’s “Man Will Conquer Space Soon” archive goes on the block. A collection of signed technical drawings, schematics, memos, orbital diagrams, and mathematical calculations related to von Braun’s efforts to sell an ambitious space program to both the American public and the US government, it’s the centerpiece of the Space and Aviation Auction at Boston-based RR Auction through April 19.

On March 22, 1952, the American weekly feature magazine Collier’s hit the newsstands. Among its usual mixture of advertisements and articles was the first of a series of features that would run for the next two years. These seemed like the wildest science fiction at the time, but would become established fact within a surprisingly few years. The series was called “Man Will Conquer Space Soon” and included painstakingly detailed color illustrations by magazine artists Chesley Bonestell, Fred Freeman, and Rolf Klep. It outlined a complete program for building an unmanned satellite, a manned space shuttle, a space station, an expedition to set up an outpost on the Moon, and topped it off with the conquest of Mars.

Later compiled into and expanded by three coffee table books – Across the Space Frontier (1952), Conquest of the Moon (1953), and The Exploration of Mars (1956) – the series was the brainchild of Wernher von Braun, one of the great rocket pioneers of the 20th century. He was the man behind Germany’s V2 rocket, and architect of the Saturn V booster that would send the first men to the Moon on the Apollo missions.

Those coffee table books are three of my most prized books in my somewhat large library. Anyone who was involved in the 1960s space race read them. When I was old enough to read I found them in my local library. They formed the basis of Disney movies, television shows, and rides at Disneyland. Other Hollywood productions were influenced by them. And most important of all, young men like Jim Lovell were influenced by them, making them want to be astronauts.

SpaceX successfully launches NASA new exoplanet telescope

Capitalism in space: SpaceX today successfully placed NASA’s new explanet space telescope, TESS, into orbit.

The first stage, which was making its first flight, successfully landed on the drone ship in the Atlantic. They hope to reuse this booster on a future Dragon launch.

Update: TESS’s solar arrays have successfully deployed.

The leaders in the 2018 launch standings:

11 China
8 SpaceX
4 ULA
3 Japan
3 Russia
3 Europe
3 India

The U.S. is now ahead of China, 12 to 11, in the national list.

Russia throws in the towel

Russian Deputy Prime Minister Dmitry Rogozin, who Putin had placed in charge of Russia’s space effort, today said in a television interview that it makes no sense for them to try to compete with SpaceX in the launch market.

“The share of launch vehicles is as small as 4% percent of the overall market of space services. The 4% stake isn’t worth the effort to try to elbow Musk and China aside,” Rogozin said in an interview on the RBC-TV channel on Tuesday.

He estimates the real market of space services at approximately $350 billion, with the creation of payloads, and not the launch of these payloads in space, accounting for the bulk of the sum. “Payloads manufacturing is where good money can be made,” he said.

Translation: We can’t figure out how to cut our costs and build better and cheaper rockets without eliminating many government jobs, so we have decided not to try. And we are going to make believe this failure is a good decision.

In response to the competitive threat from SpaceX, Putin’s government decided to consolidate their entire space industry into a single government corporation, run by their space agency Roscosmos. This reorganization however has failed entirely. Rather than encourage innovation and a lowering of costs, it served to make Russia’s entire aerospace industry a servant of politicians, who are more interested in distributing pork than building an efficient and competitive business.

Rogozin is thus essentially admitting here that Russia has lost its international commercial space business, and is therefore rationalizing that loss by claiming they never really wanted it in the first place.

This story confirms that Russia will be launching far fewer rockets in the coming years. Their dominance as one of the world’s launch leaders is now fading.

Rocket Lab delays launch

Rocket Lab has decided to delay its April 20th launch Electron launch to its next launch window to give it time to review a technical issue uncovered during a dress rehearsal countdown last week.

In an interview during the 34th Space Symposium here, Rocket Lab Chief Executive Peter Beck said that engineers detected “unusual behavior” in a motor controller for one of the nine engines in its first stage. “We want to take some time to review that data,” he said on the decision to delay the launch.

The next launch window for the mission is in about three weeks, he said. While Rocket Lab owns its own launch site on New Zealand’s Mahia Peninsula, he said the company has to work with third parties that provide range safety services when scheduling launches. That should also be enough time, he added to assess the problem and make any hardware changes to the vehicle.

The second paragraph explains why they announce their launch dates as windows. They must give the local communities surrounding their launchpad sufficient notice of when a launch is planned. Interestingly, this system will become irrelevant when they start launching every two weeks, as planned by the next year. When that happens, there will always be a launch window open.

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