Tag: engineering

Starliner launch in mid-April continues on target

10:35 am

In an update today from NASA, it appears the first manned flight of Boeing’s manned Starliner capsule remains on target for a mid-April launch on a ULA Atlas-5 rocket.

Engineers continue to analyze the data from the recent parachute drop test that appeared to prove out the redesign of the capsule’s parachutes. Also, the work to replace or mitigate the flammable tape in the capsule has been completed.

Boeing completed removal of P213 tape that may have posed a flammability risk in certain environmental conditions. Boeing removed more than 17 pounds, or roughly 4,300 feet, of the material from the Starliner crew module. For areas in which removal of the tape carried an increased risk to Starliner hardware, Boeing applied tested remediation techniques such as overwrapping the P213 tape with another non-flammable, chafe-resistant tape, and installing fire breaks on wire harnesses.

No explanation as yet has been released as to how it was even possible for Boeing to have used this tape, considering it has been common practice since the Apollo 1 fire in 1967 to avoid the use of flammable materials in spacecraft. Nor has any explanation been issued on how the weak link in the main parachute connection to the capsule was not discovered until only weeks before the manned flight, last summer.

Nonetheless, both issues appear solved. After years of delays and innumerable problems, Boeing might finally be ready to fly Starliner with passengers. It desperately needs this flight to be successful, especially considering the company’s other ongoing problems with its 737 airplane. It also will not receive the rest of its contract payments from NASA until this flight is a success, and the delays and problems have cost the company more than $1.5 billion. The contract was fixed price, so Boeing has had to pay for all the additional costs from its own pocket.

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Combined effort by amateurs and JPL predicts small asteroid destruction over Germany

10:15 am

After amateur astronomers had identified a small three-foot-diameter asteroid heading for an impact of the Earth only three hours hence, an automatic system developed at JPL took the data and quickly predicted accurately the location and timing of the asteroid’s destruction in the atmosphere over Germany.

The asteroid 2024 BX1 was first observed less than three hours before its impact by Krisztián Sárneczky at Piszkéstető Mountain Station of the Konkoly Observatory near Budapest, Hungary. These early observations were reported to the Minor Planet Center – the internationally recognized clearinghouse for the position measurements of small solar system bodies – and automatically posted on the center’s Near-Earth Object Confirmation Page so that other astronomers could make additional observations.

Scout, which was developed and is operated by the Center for Near Earth Object Studies (CNEOS) at NASA’s Jet Propulsion Laboratory in Southern California, automatically fetched the new data from that page, deducing the object’s possible trajectory and chances of impacting Earth. …With three observations posted to the confirmation page over 27 minutes, Scout initially identified that an impact was possible and that additional observations were urgently needed. As astronomers across Europe reported new data to the Minor Planet Center, the asteroid’s trajectory became better known and the probability of its impacting Earth significantly increased.

Seventy minutes after 2024 BX1 was first spotted, Scout reported a 100% probability of Earth impact and began to narrow down the location and time. As tracking continued and more data became available over the next hour, Scout improved estimates of the time and location. Since the asteroid disintegrated over a relatively populated part of the world, many photos and videos of the fireball were posted online minutes after the event.

The asteroid burned up over Germany on January 21, 2024, with warning notices sent out by the Scout system ninety minutes beforehand. This is only the eighth time since 2008 that an asteroid has been discovered and tracked precisely to its crash site mere hours before impact. This technology increases the chances not only of immediately recovering larger asteroids after they hit the ground, it reduces the threat of harm to Earth inhabitants. If a larger more dangerous asteroid was discovered in the same manner, there is now some ability to warn people.

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Space Force issues contract to assess New Glenn rocket for military launches

9:49 am

The Space Force has awarded Blue Origin an $18 million contract to assess that company’s new New Glenn rocket in order to certify it eventually for military launches.

The Space Force awarded Blue Origin nearly $18 million for “National Security Space Launch Phase 3 Lane 2 early integration studies to assess launch vehicle trajectory and mission design, coupled launch loads, and integrated thermal environments to inform compatibility between launch vehicles and space vehicles for missions planned in fiscal years 2025 and 2026.”

The NSSL Phase 3 procurement is divided into two lanes: Lane 1 caters to lower-risk missions to lower orbits, while Lane 2 focuses on demanding missions to higher orbits, requiring certified launch vehicles and full mission assurance. The latter is where Blue Origin, with its New Glenn heavy-lift rocket, could aim to challenge incumbents SpaceX and United Launch Alliance.

Bids for NSSL Phase 3 were submitted in December. Launch services contracts are expected to be awarded later this year for missions to be flown starting in late 2025 through 2029 or beyond.

The Pentagon wants to certify a third launch company for these higher-mass, higher-orbit missions, and New Glenn is powerful enough to provide that service, once it begins operational. This study puts Blue Origin on a path to get that certification.

After years of delays at both ULA and Blue Origin that left almost the entire launch market in the hands of SpaceX, it now looks like SpaceX is finally going to get some competition.

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SLIM landed on the Moon softly, but upside down!

9:41 am

SLIM upside down
Click for original image.

We now know why SLIM’s solar panel was not facing the Sun after the Japanese lunar lander touched down. When it was only 10 to 15 feet above the ground, preparing to land, one of its two descent engines failed, causing the spacecraft to tumble as it softly touched down. As a result, it landed softly, but upside down, thus putting the panel on its west side instead of its east side as planned.

The image to the right, cropped to post here, was taken by one of the two tiny rovers released by SLIM just prior to landing. It shows SLIM upside down, but essentially undamaged.

The lander however still apparently achieved its primary goal, landing within a small zone only 300 feet across, or 100 meters.

Analysis of the data acquired before shutting down the power confirmed that SLIM had reached the Moon’s surface approximately 55m east (180 feet) of the original target landing site. The positional accuracy before the commencement of the obstacle avoidance maneuver (at around a 50m altitude) which indicates the pinpoint landing performance, was evaluated to be at approximately 10m or less, possibly about 3 – 4m.

…Under these circumstances, the SLIM onboard software autonomously identifies the anomaly, and while controlling the horizontal position as much as possible, SLIM continued the descent with the other engine and moved gradually towards the east. The descent velocity at the time of contact with the ground was approximately 1.4 m/s or less, which was below the design range., but conditions such as the lateral velocity and attitude were outside the design range, and this is thought to have resulted in a different attitude than planned.

In other words, when that engine failed, SLIM was only about 10 to 30 feet from its pinpoint landing target, but then drifted eastward as its dropped those last few feet because of the unbalanced engine burn caused by only one engine.

That the spacecraft is still operating and can communicate with Earth, even though it is upside down, is remarkable. Moreover, SLIM did achieve its main goals quite successfully. It landed within its tight target zone, it released two mini-rovers which operated successfully, and has been able to send its own pictures back to Earth. It was not able however to test its crushable landing legs, as they remain in the air.

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Saw-toothed razor rocks on Mars

11:31 am

Saw-toothed razor rock on Mars
Click for original image.

Looking at the base of Kukenan
Click for original image.

Cool image time! The picture above, cropped and enhanced to post here, was taken on January 22, 2024 by the high resolution camera on the Mars rover Curiosity.

The photo gives us a fine example of the many very strange and delicate formations seen on Martian rocks and boulders as it slowly weaves its way up Mount Sharp, inside the slot canyon Gediz Vallis. On Earth such thin flakes like these are generally only seen inside caves, where there is almost no life to disturb their development and the natural conditions are as benign as well. On Mars, the only thing that can disturb this rock is the wind, and though over time it can erode things the thin atmosphere allows such flakes to form, aided by the gravity about 39% that of Earth’s.

The photo to the right, cropped, reduced, and sharpened to post here, was taken the same day by the rover’s left navigation camera, and illustrates the overall rocky nature of all of the terrain surrounding Curiosity. It looks to the southeast, at the base of nearby 400-foot-high Kukenan.

For a map showing Curiosity’s location (as well as another weird Martian rock, see my prevous post on January 17, 2024, A rock tadpole on Mars.

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First two stages of New Glenn assembled for the first time

9:35 am

After years of delays, Blue Origin announced yesterday that it has finally joined the first and second stages of its orbital New Glenn rocket, in preparation for its planned first launch later this year.

The stages remain horizontal inside Blue Origin’s assembly facility at Cape Canaveral, where engineers continue to check them out.

New Glenn’s launch was originally supposed to be in 2020. Problems with its first stage BE-4 engine put it (as well as ULA’s Vulcan rocket) four years behind schedule. The evidence now suggests that those problems were badly acerbated by the poor leadership of Bob Smith, Blue Origin’s CEO from 2017 to 2023, who apparently refused to spend money on test engines and the additional hardware necessary to test the engine to figure out what was wrong. Smith also appeared to slow all other work down in numerous ways as well as antagonize many at the company, causing a lot of high level engineers over time to flee.

Almost to the day Smith left last year Blue Origin has appeared to come to life. If so, this bodes well for both its future as well as that of the entire American rocket industry. New Glenn is a very powerful rocket, capable of lifting 50 tons to low Earth orbit, making it comparable to SpaceX’s Falcon Heavy. Its first stage is also designed to be reuseable, landing on a drone ship like the Falcon 9. If successful it will thus be a very capable competitor to SpaceX.

The company is aiming for an August launch. Keep your fingers crossed.

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An ancient Martian river system now meandering ridges

1:46 pm

Context camera mosaic of river system.

An ancient Martian river system
Click for original image.

Cool image time! The picture to the right, cropped and reduced to post here, was taken on August 27, 2023 by the high resolution camera on Mars Reconnaissance Orbiter (MRO). It was featured by MRO’s science team yesterday, in which Shane Byrne of the Lunar and Planetary Lab University of Arizona wrote the following:

River beds often get filled with gravel and the surrounding terrain is often built up of fine-grained mud from river overflows. The gravely river bottom and the fine-grained surroundings can lead to a strange phenomenon that geologists call inverted channels. After the river disappears, the fine-grained surroundings can be easily eroded away leaving the gravely river bed as a high-standing ridge.

These ridges show the location of the old river beds in Mars’ distant past. The angle at which the ridges join together indicate that these rivers flowed from top-right to bottom-left (i.e. southwest).

The picture above is a mosaic produced from the global survey taken by MRO’s lower resolution context camera. It gives us a fuller picture of this river system, with the rectangle showing the small area covered by the photo on the right. Overall this ancient and extinct river of ridges travels more than thirty miles downhill from the northeast to the southwest.
» Read more

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Sierra Space confirms burst test of its fullscale inflatable module was successful

9:21 am

Sierra Space yesterday confirmed that the pressure test-to-failure of a fullscale inflatable space station module was successful in proving its safety and design.

The pressure shell for Sierra Space’s LIFE™ (Large Integrated Flexible Environment) habitat is made of expandable “softgoods,” or woven fabrics that perform like a rigid structure once inflated. During an Ultimate Burst Pressure (UBP) test, the teams inflate the test article until it fails, which helps determine how strong its softgoods materials would be under extreme stresses in the harsh environment of space. The full-scale unit in this test reached 77 psi before it burst, which well exceeds (+27%) NASA’s recommended level of 60.8 psi (maximum operating pressure of 15.2 psi multiplied by a safety factor of four).

A short video showing the moment the module bursts can be seen here.

The module is for the Orbital Reef commercial space station that Sierra Space is building in partnership with Blue Origin, which is supposed to be the lead company in the project. However, it is Sierra Space that appears to be building and testing hardware. What Blue Origin is doing remains unclear, as has been the case now for five-plus years.

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Ingenuity team confirms the helicopter is healthy

8:47 am

In a slightly more detailed status update today, the engineering team that operates the Mars helicopter Ingenuity has confirmed that the helicopter is healthy and apparently undamaged after its 72nd flight.

During that last flight, a vertical up-and-down hop to allow communications with the helicopter and thus obtain better information as to its status and location, contact was lost as Ingenuity descended to land.

On Saturday, Jan. 20, communications were reestablished between Ingenuity and NASA’s Perseverance rover. The Ingenuity team has determined the helicopter is power-positive and is sitting vertically on the surface. Next steps include running further diagnostic checks, commanding Ingenuity to take photos of its location on the surface, and performing a spin test.

It is still unclear if full communications have been restored. Ingenuity must be within line-of-sight of the rover Perseverance for this to happen, and it appears that still might not be so. During its 71st flight the helicopter landed prematurely in an unexpected spot, apparently limiting communications significantly. The 72nd flight was likely to locate it more precisely and gather data.

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Another apparent splat on Mars

5:44 pm

Another apparent splat on Mars
Click for original image.

This cool image poses a mystery that might be important for future colonists. The picture to the right, cropped, reduced, and sharpened to post here, was taken on October 23, 2023 by the high resolution camera on Mars Reconnaissance Orbiter (MRO).

The science team merely labels this vaguely as simply “landforms.” What it appears to be is an ancient flow of mudlike material or a delta that moved from the west to the east. Its nature is even more evident in the full picture. The top of the delta however appears corroded and old, with a number of craters on top suggesting it has been here for a long time.

Its mudlike appearances suggests water was involved, possibly as ice impregnated within the soil. However, the location says no, unless this occurred so long ago that the entire climate of Mars and this region was vastly different. And in fact, it might have been.
» Read more

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