CO2 satellite overcomes design flaw

Despite a decade of development, including the production of two satellites, the Orbiting Carbon Observatory-2 was launched in July with a basic design flaw that was never spotted.

Scientists and engineers on the project have ridden an emotional roller coaster. In 2009, a rocket failure doomed the Orbiting Carbon Observatory, their first attempt at a carbon-mapping probe. Its replacement, OCO-2, launched successfully. But after the JPL turned on the main instrument — a trio of spectrometers that measure sunlight light reflecting off Earth’s surface — the team discovered a problem in OCO-2’s data. They eventually determined that it was caused by a design flaw that reduced the amount of light entering the instrument during one mode of operation. The problem dated to 2004 and had never been caught in testing, says JPL’s David Crisp, the science team leader of the OCO-2 mission. “It was a stupid mistake. Embarrassing to the instrument designer and to me,” he says.

This flaw was apparently in both OCO satellites and was never noticed.

Fortunately, they have improvised a work-around that is allowing the spacecraft to get its data, which interestingly shows the highest concentrations of CO2 are coming not from the U.S. and the First World but from poorer parts of Africa and South America (caused by “burning savannas and forests,” not SUVs) and from China.

Friday’s Falcon 9 launch delayed

Because of a scrubbed static fire test on Tuesday, it is now likely that Friday’s Falcon 9/Dragon launch will be delayed until January.

Attempts during the four hour test window on Tuesday did not result in a successfully conducted Static Fire. Several requests for further information, sent to SpaceX during and after the test window, resulted in the company saying they had no information to provide. SpaceX normally provide confirmation after a successful conclusion to the test.

Source information noted at least one full countdown towards the firing was attempted, which was classed as aborted at the very end of the count. At least one NASA-based outlet claimed the Static Fire had taken place, potentially pointing to ignition of the Merlin 1D engines, before an abort – due to an issue – was likely called. No confirmed information on the issue has been forthcoming from SpaceX. However, the company has promised to provide more information to this site when “they have something to share.”

It was, however, understood that the next Static Fire attempt is likely to take place no sooner than Thursday. That too appears to have been cancelled following review.

If tomorrow’s static fire test has been canceled then Friday’s launch will definitely be canceled as well. None of this has been confirmed yet, however, so it is possible that all is well and the launch will go forward as planned.

Update: The launch delay has now been confirmed. A new launch has not yet been announced however.

NASA builds a $349 million test stand it knows it will never need

SLS marches on! Though Obama cancelled the Constellation rocket program in 2010, NASA continued to build a $349 million engine test stand for that rocket, finishing the tower in June 2014.

The test stand was also significantly over budget. It now sits useless, since the SLS rocket will use a different untested engine in its upper stage during its first manned flight.

It is every important to underline the chronology here. The rocket was cancelled in 2010. Construction on the test stand continued however for four more years, partly because of decisions by NASA management and partly because of mandates forced on them by Congress.

Stories like this illustrate why I think the political clout of SLS is weak. The program is too expensive, is riddled with waste, and it can’t accomplish anything anyway, making it a perfect target for both muckraking journalists and elected officials who want to make a name for themselves saving the taxpayer’s money. And both have a perfect inexpensive and successful alternative to turn to: private space.

Orion launch on Thursday given go-ahead

The Thursday test launch of an Orion capsule has been given the go-ahead.

Many of the news reports this week about this test flight have referred to Orion as “the spacecraft that will take humans to Mars.” I must note again that this is hogwash. No humans will ever go to Mars using Orion. It is too small and does not have the capacity to keep humans healthy and alive for the year-plus-long flight time necessary to get to and from Mars.

The most Orion can ever be is the ascent and descent module for a much larger interplanetary space vessel, used just for getting humans up and down from the surface of the Earth. The spacecraft that will really take people to Mars will have to be something more akin to Mir or ISS, a large assembly of modules put together in low Earth orbit.

One other tidbit everyone should know about tomorrow’s test flight: Though it is being touted as a test of Orion’s heat shield, the company that makes this heat shield has already abandoned this design, so the test itself is for a heat shield that will never be launched again on another Orion capsule. In addition, the flight won’t test the rocket to be used, as the SLS rocket isn’t ready. Nor will it test the capsule’s life support systems, which are not on board.

Which immediately raises the question: Why in hell is NASA even bothering with this test flight?

Sadly, I can answer that question. This is all public relations, an effort to lobby for funding. That’s it.

A scrambled SLS/Orion flight schedule

It ain’t gonna happen: In trying to figure out what to do with SLS/Orion, NASA has admitted that the earliest any crew mission to an asteroid can occur is now 2024.

I could quote from the article, but then I’d have to quote the entire article and comment on the absurdity of practically every sentence. NASA hasn’t the faintest idea what to do with SLS, it isn’t designed to do much of anything, and it doesn’t have the funding to anything even if they knew what they wanted to do with it. Hence, the constant scheduling rearrangements, all designed to push the actual manned flights farther and farther into the future.

The article does point out how NASA is now planning to fly its first crewed mission on SLS/Orion using an untested upper stage, since the rocket costs so much to launch they can’t afford to spend the money on an unmanned test flight beforehand. Meanwhile, they are demanding that SpaceX and Boeing do all kinds of unmanned test flights with their manned capsules at great cost to these companies, before allowing any astronauts on board.

As I’ve said repeatedly, this rocket is never going to fly anyone anywhere. By 2020 several private companies will be sending humans into space regularly at far less cost and with far greater capabilities. Congress will finally realize that they can spread their pork around more effectively by funding these companies instead, and they will cancel this bloated and wasteful program.

Billion-dollar-plus NASA medical research contract under dispute

A bidding dispute has forced NASA to again put up for bid a $1.5 billion contract for space medicine.

The dispute has to do with two dueling contractors, Wyle and SAIC, both of whom want the big bucks.

After Wyle won the Human Health and Performance contract in March 2013, SAIC filed a protest with the GAO, ultimately prompting NASA to reopen the competition.

When NASA reawarded the contract in August 2013, it chose SAIC. The following month, the McLean, Virginia-based firm — which had announced plans the previous summer to split into two companies — rebranded itself as Leidos and spun off its $4 billion government information technology and technical services unit as a publicly traded firm that kept the name SAIC and was slated to get the Human Health and Performance contract.

But Wyle filed its own protest with GAO in September 2013, arguing that NASA should discount SAIC’s lower bid — at $975 million, nearly 10 percent lower than Wyle’s — because it was submitted when the unit was still part of a much larger company with deeper pockets. This time, the GAO sided with Wyle.

The article says practically nothing about what all this money buys me, the taxpayer. And it is an awful lot of money. Is it for medical research on ISS? Is it for monitoring the health of the astronauts? Is it for biological research? What is it for exactly? I honestly can’t imagine how this kind of research or medical monitoring on ISS can cost this much. My skeptical nature has me wondering if this contract might instead be a bit inflated, much like SLS and Orion, in order to funnel pork to congressional districts to employ as many voters as possible.

Cygnus on Falcon 9?

The heat of competition: Industry rumors now suggest that Orbital Sciences’s first choice for launching its next ISS freighter Cygnus is SpaceX’s Falcon 9.

The articles offers this explanation for why Orbital is favoring its chief competitor:

While flying on a competitor’s launch vehicle might be viewed as awkward, the decision could boil down to one simple determining factor – cost. It has been estimated that a flight on a F9 would set a customer back $62 million. By comparison, United Launch Alliance’s (ULA ) Atlas V 401 launch vehicle, a booster with similar capabilities to the F9, costs an estimated $100 million per mission. Moreover, SpaceX has a proven track record with the Falcon 9.

All true, but I can think of two more reasons SpaceX is the top choice.
» Read more

MAVEN in safe mode

A timing conflict between two computers on board MAVEN has put the Mars probe into safe mode.

The issue seems relatively minor and something that engineers should resolve without difficulty. Even so, I refuse to use the bureaucratic term “glitch” to describe it, as the article does, as this term is often employed by government employees to disguise much more serious problems. Journalists shouldn’t help them do this.

Russias pulling out of ISS in 2020

Another news story from Russia has confirmed that the Russian government intends to break off its partnership at ISS in 2020, and that it will instead start assembling its owns space station in 2017 and will use some modules now docked with ISS to do it.

This event was always possible, and one of the many reasons I always opposed Bill Clinton’s decision to form the ISS partnership. The partnership acted as a crutch for NASA and the U.S, allowing us to avoid spending the money to build a self-sufficient space station. When the Russians leave in 2020 ISS will lack some crucial facilities that it now depends on, and will require some fast scrambling and additions to the station by NASA to keep it going at that point.

Alternative rockets and 2015 launch dates for Cygnus

The heat of competition: Orbital Sciences has pinpointed available launch slots and alternative rockets for getting Cygnus into orbit in 2015.

[Orbital CEO David] Thompson said Wednesday the company has narrowed its options to three launch providers which have openings as early as the second quarter — between April 1 and June 30 — of next year. Two of the launch providers are based in the United States. Orbital could also launch Cygnus missions with a European-based company, Thompson said. The contractors under consideration are presumably United Launch Alliance, SpaceX and Arianespace.

Unlike Virgin Galactic’s claims in my previous post, I find Thompson’s prediction here quite likely. His main problem is not technical but political. He has to convince his competitors to help him, and this story is his first shot across the bow in that negotiation. By making these facts public, Thompson applies pressure on these other companies to agree. And though the request is unstated, he is also enlisting NASA’s aid, since the agency is certain to back him in this negotiation and apply its clout in his favor.

Orion heat shield redesigned before its launch?

Even before Orion’s first flight next month to test its heat shield, engineers are proposing a major change in the shield’s design and manufacture.

The Orion heat shield’s titanium skeleton and carbon fiber skin was fabricated by Lockheed Martin — the craft’s prime contractor — in Colorado. The skeleton was shipped to Textron Defense Systems in Massachusetts for installation of a fiberglass-phenolic honeycomb structure. More than 330,000 individual cells make up the honeycomb, and Textron technicians — using a special dispensing gun — filled the cells by hand with a material called Avcoat. The Avcoat insulation is supposed to ablate away during the Orion spacecraft’s re-entry, protecting the underlying structure from searing temperatures. The Apollo moon capsule used the same type of manually-applied material for its heat shield, and it worked so well Lockheed Martin and NASA decided to dust off the design.

Engineers scaled up the heat shield for the Orion crew capsule, which is about four feet wider at its base than the Apollo command module. “That’s what worked for Apollo, and that’s what we’ll work with for this mission,” Bray said, referring to the EFT-1 launch in December.

But a review of the heat shield on the Orion spacecraft set for launch Dec. 4 revealed the Avcoat was slightly more uneven than expected, according to Jim Bray, crew module director at Lockheed Martin, Orion’s prime contractor.

It also appears that it is too expensive to build the shield by hand, as it was done during Apollo. Instead, they intend to build future heat shields as single blocks assembled not by hand but by machine.

This is another example of why SLS/Orion is an incredible money black hole. What is the point of next month’s test flight of the heat shield if the shield they are testing is not going to be used on future flights?

Meanwhile, the press (apparently ignorant and uninformed about this subject and brainwashed by a NASA Orion press event) is filled with numerous stories claiming that this test flight is NASA’s first step to getting to Mars. What hogwash.

I especially like this quote from the space.com article:

On Dec. 4, NASA officials are expected to launch the Orion spacecraft on its first test flight, putting the capsule through its paces in space before it splashes down in the Pacific Ocean. The goal of the flight is to see how some key Orion systems — like its huge heat shield and parachutes — work before launching humans into deep space sometime in the future. [emphasis mine]

Yet, most of the heat shield test data obtained by this test flight will be worthless and inapplicable to future Orion capsules. In other words, this test flight is, as I said, hogwash, a public relations stunt to sell Orion to Congress and to uneducated reporters. It is also an enormous waste of taxpayer money and the limited resources NASA has.

Atlas 5 successfully launches GPS satellite

ULA’s Atlas 5 rocket today successfully launched an Air Force GPS satellite.

The article is worth reading because it does a nice job of summarizing the launch history of the Atlas 5, first introduced in 2002. The key quote, however, is this:

All of the rocket’s early flights carried commercial communications satellites, with the next few launches orbiting HellasSat-2, Rainbow 1, AMC-16 and Inmarsat-4F1. In August 2005 the sixth Atlas V embarked on the type’s first mission for the US Government, deploying NASA’s Mars Reconnaissance Orbiter on the first leg of its mission to the Red Planet.

In other words, the first six flights were commercial, with every flight since 2005 for either NASA or the military. What this suggests to me is that the Atlas 5 is not competitive in the commercial market. It is too expensive, and commercial customers can’t afford it. In contrast, the federal government hasn’t been interested in saving the taxpayer money for years, and pays for this overpriced rocket in order to keep its builders employed.

Initial assessement of Wallops launchpad completed

The investigation into the Antares launch failure has completed its initial assessment of the launchpad.

More here. Overall, the pad’s condition sounds better than expected. To quote the Orbital press release at the first link above,

The overall findings indicate the major elements of the launch complex infrastructure, such as the pad and fuel tanks, avoided serious damage, although some repairs will be necessary. However, until the facility is inspected in greater detail in the coming days, the full extent of necessary repairs or how long they will take to accomplish will not be known.

The image at the second link above shows some of the damage, none of which looks devastating.

NASA treats Congress like a doormat, again

Stupid: More than a month after publicly awarding commercial crew contracts to SpaceX and Boeing, NASA has yet to brief Congress on the reasons for its decision.

“To date, the Committee has not been briefed on the source selection, nor has it received the source selection statement, despite the fact that the offerors have been briefed, details were released to the press, the [Government Accountability Office] is now involved; and NASA has decided to proceed with the contracts,” Reps. Lamar Smith (R-Texas) and Steven Palazzo (R-Miss.) wrote in a letter to NASA Administrator Charles Bolden dated Oct. 21. Smith and Palazzo chair the House Science Committee and House Science space subcommittee, respectively.

“We hope that NASA will not expect taxpayers to blindly fund billion-dollar programs absent any information related to the procurement or contract,” wrote Smith and Palazzo, who are ardent supporters of the Space Launch System, major contractual details of which were only finalized this year and have not yet been made public.

These elected officials are not NASA’s allies when it comes to commercial space, so giving them too much information is probably dangerous. At the same time, the choice of Boeing was certainly done to ease their concerns, and keeping them out of the loop is only going to turn them against the commercial space contracts. It serves no purpose. NASA should instead be trying to show them why picking SpaceX and Boeing made sense, and how these two multi-billion dollar contracts will bring many jobs to their districts.

If NASA doesn’t do this basic political massaging, these guys are simply going to try to cut commercial space out when it comes time to negotiate the budget, as they have already tried to do several times in the past.

But then, when it comes to politics this behavior by the Obama administration is par for the course. They might have the right idea, farming out space exploration to the private sector, but their political implementation has often left much to be desired.

Orion ready for launchpad!

Be still my heart! NASA has completed the assembly of the Orion capsule stack, prior to installing it on its rocket on the launchpad.

I remain decidedly unexcited by this upcoming test flight, which will send Orion up to 3,600 miles and then bring it back to Earth at about 20,000 miles per hour to test the spacecraft’s heat shield.

For example, the exaggerations and overstatements in this one short article tell you a great deal about how oversold the SLS/Orion program is.
» Read more

Sierra Nevada fights back

The company that wants to build Dream Chaser has filed a lawsuit to prevent NASA from proceeding with its contracts with Boeing and SpaceX.

When Sierra Nevada had first protested the contract awards, NASA had first suspended work, then decided to allow work to go forward. This lawsuit is to prevent that from happening until after Sierra Nevada’s protest is resolved.

Here’s what I think is happening: Sierra Nevada has said it is going to submit a bid to NASA for the agency’s second round of cargo flights to ISS, proposing Dream Chaser as one of those unmanned freighters. By playing hard ball now with the manned contact awards, the company is creating leverage with NASA. Though no one can say this publicly, I am sure they are making it clear privately that if they get picked for the cargo contract, they will drop both their lawsuit and protest.

Why NASA picked Boeing over Sierra Nevada

A NASA internal document obtained by Aviation Week outlines the agency’s reasons for rejecting Sierra Nevada and its Dream Chaser spacecraft in its commercial manned space program.

Although the document praises Sierra’s “strong management approach to ensure the technical work and schedule are accomplished,” it cautions that the company’s Dream Chaser had “the longest schedule for completing certification.” The letter also states that “it also has the most work to accomplish which is likely to further extend its schedule beyond 2017, and is most likely to reach certification and begin service missions later than the other ‘Offerors’.”

Discussing costs, Gerstenmaier says that “although SNC’s [Sierra Nevada] price is lower than Boeing’s price, its technical and management approaches and its past performance are not as high and I see considerably more schedule risk with its proposal. Both SNC and SpaceX had high past performance, and very good technical and management approaches, but SNC’s price is significantly higher than SpaceX’s price.”

The document essentially was written, and probably leaked to the press now, to justify the political decision to give the contracts to Boeing and SpaceX. Thus, it waxes very enthusiastic about Boeing, since giving Boeing the contract, with the highest price and the least metal cut, needs some justification.

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