Tag: SpaceX

Military inspector general to review SpaceX’s launch certification

9:11 am

The swamp attacks! The inspector general for the Defense Department has begun a review of the process the Air Force used to certify SpaceX as a qualified military launch provider.

“Our objective is to determine whether the U.S. Air Force complied with the Launch Services New Entrant Certification Guide when certifying the launch system design for the Evolved Expendable Launch Vehicle-class SpaceX Falcon 9 and Falcon Heavy launch vehicles,” the inspector general said in a memo to Air Force Secretary Heather Wilson sent on Monday.

The only reason I can see for this investigation is that the launch companies that have development contracts with the military — ULA, Northrop Grumman, and Blue Origin — are applying pressure to get SpaceX eliminated as a competitor. And since there are many in the government aerospace bureaucracy who are in bed with these companies and are also hostile to SpaceX, that pressure has succeeded in getting this investigation started.

SpaceX meanwhile has successfully launched one military payload, and has two more military launches scheduled for 2019. Its prices are so low that these other companies cannot presently compete, not without political help. Worse, it appears these other companies, and the Air Force, do not appear interested in reducing the cost of their next generation rockets to become more competitive. Instead, they apparently have decided to turn the screws on SpaceX and get it eliminated as a competitor.

Meanwhile, SpaceX might be doing its own political push back, behind the scenes. At least, why else did two California lawmakers recently demand a review of the Air Force’s rocket development contracts to all of SpaceX’s competitors, but not SpaceX?

All of this has absolutely nothing to do with picking the best and cheapest launch companies to save the taxpayer money. Instead, the entire way our government operates today is completely uninterested in the needs of the nation. The focus of lawmakers and government officials is to play political games in an effort to take out their opponents. And in this battle the country be damned.

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NASA’s political and corrupt safety panel

2:49 pm

After spending the last few years complaining about certain specific issues with the manned capsule efforts of SpaceX and Boeing, NASA’s safety panel this past weekend released its annual 2018 report. (You can download the report here [pdf].) Its position now on those certain specific issues can now be summarized as follows:

They make no mention of the parachute issues that forced Boeing to do numerous extra tests, causing probably a year delay in the program, though Boeing has had decades of experience with capsule parachutes and the entire American aerospace industry has never had a parachute failure.

The panel also admits that their concerns about SpaceX’s rocket fueling procedures is really not an issue.

The NESC [NASA Engineering and Safety Center] has independently studied the load and go procedure and provided a thorough report that identifies the hazards and available controls. Based on the NESC report, the CCP [Commercial Crew Program] has decided that the load and go concept is viable if subsequent analysis is adequate and if verifiable controls are identified and implemented for all the credible hazard causes that could potentially result in an emergency situation or worse.

As Emily Litela said, “Never mind!” Their concerns were never credible, as it really doesn’t matter if you fuel the rocket before or after the astronauts board, because in either case they are there when a lot of fuel is present. All the panel did was delay the first Dragon launch by at least a year by pushing this issue.

The panel is still holding onto its concerns about the installation blankets (COPV) used in SpaceX’s internal helium tanks, the location of the problem that caused the September 2016 launchpad explosion. Despite SpaceX’s apparent fixing of this problem, with 40 successful launches since that failure, they are listing further vague requirements:
» Read more

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SpaceX’s new Raptor engine: The world’s most powerful?

10:19 am

According to a tweet by Elon Musk, SpaceX’s new Raptor rocket engine has achieved during testing a chamber pressure that exceeds that of Russia’s RD-180 engine, which for decades has held the record.

First and foremost, it’s far too early to actually crown Raptor as the new official record-holder for combustion chamber pressure. RD-180 has been reliably flying on ULA’s Atlas V rocket with chamber pressures as high ~257.5 bar (3735 psi) since the year 2000, while Raptor has been performing subscale integrated testing for roughly two years and full-scale integrated testing for less than seven days. As such, the fact that full-scale Raptor has achieved ~269 bar (3900 psi) is an almost unbelievably impressive achievement but probably shouldn’t be used to jump to any conclusions just yet.

Thanks to the 10-20% performance boost supercool liquid methane and oxygen will bring Raptor, currently stuck using propellant just barely cold enough to remain liquid, the engine performing tests could already be made to reach its design specification of 300+ bar (4350+ psi), although Musk cautioned that he wasn’t sure Raptor would be able to survive that power in its current iteration. Nevertheless, 250 bar is apparently more than enough to operate Starship and its Super Heavy booster during most regimes of flight, although maximum thrust (and thus max chamber pressures) is probably desirable for the first minute or so after launch when gravity losses are most significant. [emphasis in original]

If the Raptor meets these goals, it will make most of Musk’s dreams for Startship and Super Heavy very possible.

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NASA to avoid SLS delays should another shutdown occur

9:55 am

Faced with an impending second government shutdown mere days away, NASA has been moving to avoid any delays in an upcoming planned Orion/SLS launch abort test should another shutdown occur.

What I find most fascinating about this article is how different the attitude seems to be at NASA between this SLS/Orion test flight and SpaceX’s Dragon test flight. With SpaceX, NASA has apparently made no effort to figure out ways for the test to go forward during the shutdown, even though the launch would be run by SpaceX employees on a SpaceX launchpad, and would only require NASA employees who are all considered essential.

With this Orion abort test, however, they have been and are planning to do everything they can to bypass the shutdown. Like SpaceX, the Air Force was free to operate during the shutdown, because its budget had already been approved.

“Then the shutdown kept going so I said ‘boy, let me see what I can do with these Air Force pieces.’ And it was very interesting, I had to work with lawyers here at Kennedy and Johnson [Space Center],” explained [Mark Kirasich, NASA Orion Program Manager.]

“The Air Force was not shut down, it was only NASA. So you had to write the legal justification — ‘hey the Air Force is not shut down, this is important work to do in this building’ and we were eventually able to allow the Air Force to get access to the buildings, if that makes sense.”

“And then the very last piece which was the NASA piece,” he continued. “Now of course NASA was shut down, that was the hardest thing to get exempted and I was working on that piece right when the government on that Friday night signed that continuing resolution, but I was confident I would get that piece going again had the shutdown continued.”

The contrast is most striking. It almost makes you think that NASA is purposely using any excuse to slow-walk SpaceX’s effort.

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Border wall to divide SpaceX’s Texas spaceport?

10:46 pm

According to this article, the proposed location of the border wall in Boca Chica will bisect SpaceX’s spaceport facility there, and Democrats are working a deal to prevent this.

This article is part of the full court press being put on by the Democrats, with blatant media help, to block the wall, in any way possible, as I noted previously. I have very serious doubts the wall will cut across SpaceX’s property in any way that is significant, but if it is threatening to do so, the solution would not be to not build a wall there (which is what the Democrats want), but to work out an arrangement where the wall is built on the edge of their property and thus does them no harm.

If no wall is built here, the property then becomes a target for illegals, and thus will create even worst problems for SpaceX.

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Trump administration moves forward with reorganization of space bureaucracy

9:48 am

The Trump administration is moving ahead with its planned reorganization of the military’s entire space bureaucracy under the rubric of the Space Force.

The Pentagon is moving forward with plans to create a Space Force as a new military branch. Acting Defense Secretary Patrick Shanahan said the Space Force will be small in size and its advantage will come in the form of cutting-edge technology.

Shanahan also has concluded that the existing DoD bureaucracies are not equipped to deliver next-generation space technologies quickly enough. He has directed the establishment of a Space Development Agency that would report directly to Undersecretary of Defense for Research and Engineering Mike Griffin. Many details are still being worked out about the SDA, but Shanahan said in a memo that he wants it set up by March 29.

Because much of the modern press does such a bad job, working from a general ignorance, I must repeat again that the goal here is not to make a space army, with laser guns and uniforms, but to centralize the various military space departments, scattered across several divisions, into one office that has some clout because it reports directly to the White House. Right now these scattered offices report to different military agencies with different and competing agendas. The result has been a poorly coordinated space policy that has been expensive and also unable to accomplish much in recent years.

Whether this reorganization will streamline things as it is intended remains an open question. The bureaucratic culture in Washington is certainly never interested in streamlining. The usual result of such efforts is a larger bureaucracy that spends even more. We shall see.

This action is also related to another story today: Lawmakers: Air Force launch procurement strategy undermines SpaceX

Sen. Dianne Feinstein (D-Calif.) and Rep. Ken Calvert (R-Calif.) are calling for an independent review of the Air Force’s space launch procurement strategy. They contend that the Air Force, in an effort to broaden the launch playing field, is putting SpaceX at a competitive disadvantage.

In a Feb. 4 letter addressed to Air Force Secretary Heather Wilson, Feinstein and Calvert — both with strong ties to the space industry — argue that the path the Air Force has chosen to select future launch providers creates an unfair playing field. Although SpaceX is not mentioned in the letter by name, it is clear from the lawmakers’ language that they believe the company is getting a raw deal because, unlike its major competitors, it did not receive Air Force funding to modify its commercial rockets so they meet national security mission requirements.

This second story actually illustrates the bureaucratic concerns that the Trump administration is trying to address in the first story. It appears to the elected officials that the military’s award of this contract was not necessarily in the best interests of the military, but instead was designed to help some companies at the expense of others.

The $2.3 billion in funding went to ULA, Blue Origin, and Northrop Grumman to develop their next generation rockets. Why SpaceX, considered a favorite, did not receive any funding remains unclear, though SpaceX officials have indicated that in the past they have refused government development money (for building Falcon Heavy) because of the requirements attached. It could be that SpaceX did the same here, but it is also possible that the military bureaucracy played favorites.

It is this question that the elected officials want clarified.

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SpaceX ramps up Raptor engine tests

9:16 am

Capitalism in space: SpaceX has conducted another Raptor engine test, this time running the engine at full power.

“Raptor just achieved power level needed for Starship [and] Super Heavy,” Musk tweeted just after 3 a.m. EST (08:00 GMT) Feb. 7.

Musk did not say how long the test was or if it was at full power. The Feb. 3 burn was only about two seconds and at about 60 percent power. However, he said the latter test reached a chamber pressure of 257 bar, or about 3,700 pounds per square inch, and an estimated force of about 172 metric tons with “warm propellant.”

Musk has said that they will be doing hopper test flights with their Starship prototype this spring, but they can’t do that until they have three working Raptor engines. It seems to me that it will be at least a few months before this engine is tested sufficiently to be ready for flight. Then they need two more finished engines.

Don’t expect the first Starship hopper flights for at least six more months, if that soon.

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A look at SpaceX’s upcoming launch schedule

10:02 am

Link here. It appears that the launch dates for both Falcon Heavy launches depend entirely on when the first Falcon 9 manned Dragon test flight takes place.

With Demo-1 having priority, the final preparations for Arabsat [using Falcon Heavy] will not be able to begin until the Demo-1 launch has occurred as there is only so much space in the Pad 39A hangar. With that in mind, Arabsat 6A will likely occur in the second half of March at the earliest, as NASA announced on Wednesday that Demo-1 is now targeting no earlier than March 2nd, 2019.

While the March 2nd launch date for Demo-1 is still tentative, it is understood that the Space Station’s Visiting Vehicle Schedule does have availability for a launch on that date should the NASA and SpaceX teams be ready.

Once Demo-1 and Arabsat are out of the way, Pad 39A will not be done supporting high profile missions. SpaceX will work to quickly turnaround the first stage boosters from the Arabsat 6A flight in order to reuse them for the STP-2 mission – the second Falcon Heavy launch of the year. STP-2 is a mission for the U.S. Air Force which will feature several technology demonstration payloads. According to FCC filings, the launch is currently scheduled for no earlier than April 30th, 2019. However, since this mission requires boosters from the Arabsat 6A launch, SpaceX will require several weeks between the two flights to refurbish the cores.

Therefore, STP-2 is directly connected to the launch schedule for Arabsat 6A which is in turn connected to Demo-1’s schedule. Consequently, the odds of a slip with STP-2’s date are high, as two major dominos currently stand in front of it.

In addition, the date for SpaceX’s launch abort test of Dragon depends entirely on the completion of the Demo-1 flight, since they plan to use that same capsule in the abort test.

Though there are a handful of other launches described in the article through April, but much of SpaceX’s schedule for the spring depends entirely on whether NASA can get off its duff and allow the Dragon test mission to fly. If NASA continues to drag its feet, everything else will get delayed. It would seem that at some point SpaceX might even have the right to demand financial compensation from NASA for the loss of income NASA is causing it. They don’t get paid for any of these launches until they fly, and thus NASA is preventing them from earning money from other customers.

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NASA confirms new Dragon launch date

12:29 pm

Confirmed: NASA today announced a new launch date, March 2, for the first unmanned test flight of SpaceX’s manned Dragon capsule.

The agency now is targeting March 2 for launch of SpaceX’s Crew Dragon on its uncrewed Demo-1 test flight. Boeing’s uncrewed Orbital Flight Test is targeted for launch no earlier than April.

These adjustments allow for completion of necessary hardware testing, data verification, remaining NASA and provider reviews, as well as training of flight controllers and mission managers.

This is actually the first time that NASA itself has specified a launch date, which suggests to me that they finally have admitted that they cannot hold things up any longer. Based on this announcement and assuming the weather and everything else cooperates, the launch will likely happen then, which will also allow time for SpaceX to get the launchpad reconfigured for its Falcon Heavy launch a week later.

The announcement also listed the remaining test schedule for commercial crew, as it stands now:

  • SpaceX Demo-1 (uncrewed): March 2, 2019
  • Boeing Orbital Flight Test (uncrewed): NET April 2019
  • Boeing Pad Abort Test: NET May 2019
  • SpaceX In-Flight Abort Test: June 2019
  • SpaceX Demo-2 (crewed): July 2019
  • Boeing Crew Flight Test (crewed): NET August 2019

The manned flights have not been pushed back significantly from the dates that NASA announced in October, June for SpaceX and August for Boeing. I would expect that the delays now will force these dates to get delayed as well.

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NASA delays unmanned test of manned Dragon again

9:43 am

While not yet confirmed, industry rumors for the past twenty-four hours are saying that NASA has once again forced a delay in the launch of SpaceX’s unmanned test of manned Dragon, pushing it back into March.

I have linked to one article, but I have been hearing these rumors from a number of sources.

This delay, if true, will cause SpaceX scheduling problems in numerous ways. First, it will conflict with the second Falcon Heavy launch, presently planned for March using the same launchpad. Second, it forces a pushback on the manned Dragon launch. Because SpaceX will use this capsule to fly its launch abort mission, it needs at least three months to prep this capsule for its reuse. Assuming that is a success, it will then need three more months to assess that launch abort flight and prepare for the manned flight. This means the manned flight cannot happen prior to October.

Why the delays? Nowhere in this article or in any of the rumors I have heard has any real reason been given. The article says the following, with the important words highlighted:

As of the first week of December 2018, SpaceX was reportedly planning towards a mid-January 2019 launch debut for Crew Dragon. By the end of December, DM-1 was no earlier than the end of January. By the end of January, DM-1 had slipped to from late-February to NET March 2019. Put in slightly different terms, SpaceX’s Crew Dragon launch debut has been more or less indefinitely postponed for the last two months, with planning dates being pushed back at roughly the same pace as the passage of time (i.e. a day’s delay every day).

Admittedly, DM’s apparently indefinite postponement may well be – and probably is – more of an artifact than a sign of any monolithic cause. While the US government’s longest-ever shutdown (35 days) undoubtedly delayed a major proportion of mission-critical work having to do with extensive NASA reviews of SpaceX and Crew Dragon’s launch readiness (known as Readiness Reviews), much of the 60+ day DM-1 delay can probably be attributed to the complexity of the tasks at hand. Being as it is the first time SpaceX has ever attempted a launch directly related to human spaceflight, as well as the first time NASA has been back at the helm (more or less) of US astronaut launch endeavors in more than 7.5 years, significant delays should come as no surprise regardless of how disappointing they may be. [emphasis mine]

The first paragraph above outlines the endless delays that appear to me to be entirely caused by NASA’s endless review process, much of it designed solely to delay things, for political reasons. SpaceX has clearly been ready to launch since December. Moreover, NASA is somewhat irrelevant to this launch, as it is run by a SpaceX launch team on a SpaceX-run launchpad. The delays are all paperwork related, imposed by NASA bureaucrats hostile to this commercial private spacecraft because it is showing the world NASA’s own inability to build its own manned rocket and spacecraft, SLS/Orion.

These NASA bureaucrats are clearly putting their own interests ahead of the interests of the nation. While they play petty political games with this launch, their delays risk putting us in the position next year of having no way to ferry our own astronauts to and from our own space station. The contract with Russia runs out this year, and Russia has said that it would be very difficult for them to quickly schedule more flights beyond that.

Meanwhile, what is Trump doing? Nothing. He is allowing this, even though he has the power to prevent it.

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SpaceX test fires next generation rocket engine

9:16 am

Capitalism in space: This week Elon Musk tweeted pictures of the first static test firing of the first flight Raptor engine, to be used on SpaceX’s next generation rocket, the Super Heavy first stage and the Starship upper stage.

The billionaire entrepreneur also tweeted out several videos of the 3-second test, which took place at the company’s development facility in McGregor, Texas.

Starship is the 100-passenger stainless-steel vehicle SpaceX is building to take people and cargo to Mars and other distant destinations. Starship will launch atop a giant rocket SpaceX calls Super Heavy. Both of these vehicles will be reusable and Raptor-powered. Starship will sport seven of the new engines, and Super Heavy will use 31 Raptors to get off the ground.

A “hopper” prototype that SpaceX will use to test the Starship design on short flights within Earth’s atmosphere will have three Raptor engines. This hopper will debut soon, Musk has said — perhaps within the next month or so, if everything goes according to plan.

This engine appears to be the first built with the intention to actually fly, and is likely going to be used in that “hopper” prototype.

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Unmanned test flight of manned Dragon delayed again?

10:36 am

SpaceX has applied for a new launch license from the FAA for its unmanned test flight of its manned Dragion capsule that sets the launch date as no earlier than March 2nd.

This does not necessarily mean the launch is delayed until then. As noted by commenter Kirk Hilliard here at Behind the Black, “their previous license was valid through 1 March, so they may just be covering their bases here while still planning on launching under the authority of their previous license.”

Regardless, I have seen nothing to change my opinion about the cause of these delays: the NASA bureaucracy. SpaceX has been ready to do this launch since December. It has already done two successful launch rehearsals, one in which they did a successful static fire test, as is standard for the company. Both illustrate their readiness. The launch would use their leased launchpad using their launch crew. There has been no indication of any technical reason for the delays, other than a demand that SpaceX complete paperwork for NASA and the government shutdown (which has not prevented other launches from government facilities).

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