Orion capsule has no room for Moon rocks

Good enough for government work! It appears that the Orion capsule that NASA and Lockheed Martin have been building since 2004 — for a total cost of a mere $18 billion — with the express purpose of sending American astronauts on missions to the Moon and beyond, has been designed without any capability for bringing lunar samples back to Earth.

The article at the link is mostly a dive into NASA’s make-believe plans about what will happen on the proposed 2024 lunar landing being pushed by Trump, a mission as yet unfunded by Congress and dependent on a NASA rocket, SLS, that has yet to launch and is years behind schedule. Buried however at the very end of article however was this bombshell:

One of the limitations on returning samples is the Orion spacecraft, which will carry astronauts back from lunar orbit to Earth. Chavers said the Orion spacecraft does not have any designated space for a box of sample rocks taken from the lunar surface. “We just don’t know what the capability will be,” Chavers said of bringing rocks back to Earth inside Orion.

I hadn’t read this article in detail because of its nature, essentially a NASA puff piece pushing the agency’s fantasies. Hat tip to reader Scott M. for pointing it out.

If this absurd design failure doesn’t illustrate the incompetence of our modern NASA and its big contractors, I don’t know what does. I cannot imagine how it is possible for anyone involved in this project to leave out this tiny detail. What point is there to built a spaceship for returning astronauts from planetary missions if you don’t include the capacity to return samples? None.

In fact, this omission is further proof that the goal of Artemis (SLS, Orion, Gateway) is merely to suck money from the taxpayer, without really accomplishing anything. It is also further evidence of my previous conclusion, that NASA’S entire Orion concept is a lie.

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House committee rejects extra funding for 2024 moon landing

Not surprisingly, the Democratically-controlled House committee overseeing NASA’s budget requests has rejected the Trump administration’s request for an additional $1.6 billion to fund a manned Moon landing by 2024.

“I remain extremely concerned by the proposed advancement by four years of this mission,” said Jose Serrano, a Democrat from New York who chairs the Commerce, Justice, Science, and Related Agencies Appropriations Subcommittee. “The eyes of the world are upon us. We cannot afford to fail. Therefore, I believe that it is better to use the original NASA schedule of 2028 in order to have a successful, safe, and cost-effective mission for the benefit of the American people and the world.”

…Serrano and other committee members also raised questions about cost. NASA has asked for an additional $1.6 billion for fiscal year 2020 but has not specified the total cost of the Artemis Program between now and 2024. “Unless we know what this is going to cost at the end, it would be irresponsible for us to take the first step,” Serrano said. [emphasis mine]

The highlighted words are a lie. NASA’s original mandate for returning to the Moon, first set by President Bush Jr. in 2004, was to land eleven years later by 2015. The agency has repeatedly rewritten that schedule in the fifteen years since, always pushing it into the future so that it never gets closer than nine to eleven years.

The concerns about cost by the Democratic House members is also a lie. They have no interest in saving money, in the slightest. Their interest is solely to oppose anything Trump. When a Democratic president is in charge they will jump over themselves to fund this program, even though they know it will likely go over-budget and be delayed again endlessly.

Everything related to SLS and Artemis reeks of Washington corruption. In the past fifteen years the project has done nothing but funnel money to big contractors (mostly Boeing and Lockheed Martin) or favored congressional districts, with an actual Moon program forever receding into the future even as the costs rise.

If these Democrats were really concerned about cost and budget and getting to the Moon, they would demand that Artemis be killed, immediately, to be replaced with a more effective program that buys cheap rockets and capsules from the private sector. If they did that we could land on the Moon easily by 2024 (probably earlier), and do it for a tenth the cost.

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NASA solicits proposals for manned lunar landers

NASA yesterday issued its final solicitation for proposals for private companies to build its manned lunar landers, with one major change resulting from comments to their earlier preliminary announcements.

Those comments resulted in some modifications intended to streamline the process and give companies more flexibility. One of the biggest is that NASA will no longer require lunar landers to dock with the lunar Gateway to serve as a staging point, at least for initial missions to the lunar surface.

“The agency’s preferred approach to a lunar landing is for the crew in the Orion spacecraft and the uncrewed human landing system to launch separately and meet in lunar orbit at the Gateway, which is critical to long-term exploration of the moon,” the agency said in a Sept. 30 statement about the solicitation. “NASA wants to explore all options to achieve the 2024 mission and remains open to alternative, innovative approaches.” [emphasis mine]

If these landers, using Orion, bypass Gateway in getting to the lunar surface, then there will literally be no reason to build that lunar station. NASA knows this, which is why they spent a lot of time hiding this fact by touting the requirement that any proposal must be designed to eventually dock with Gateway. The agency has been using Gateway to garner support on Capital Hill for its manned program, since the project will take decades to build and thus create a lot of jobs while generally taking few risks in space. (Politicians love this kind of space jobs program.) NASA now probably fears a pushback from both Congress and the big contractors building SLS and Gateway, and want to defuse that.

Nonetheless, this decision signals the Trump administration’s desire to get itself an off ramp from SLS and Gateway. Since NASA plans on issuing two lander contracts, I think they hope to issue one using Gateway, and one that does not. This way, when (not if) Gateway is delayed, they will still be able to fly manned lunar missions.

Yesterday’s solicitation also set a fast deadline for submissions, one month.

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NASA awards Lockheed Martin long term Orion contract

The never-ending boondoggle: NASA today awarded Lockheed Martin a long term contract to build as many as twelve future Orion capsules.

OPOC is an indefinite-delivery/indefinite-quantity contract that includes a commitment to order a minimum of six and a maximum of 12 Orion spacecraft, with an ordering period through Sept. 30, 2030. Production and operations of the spacecraft for six to 12 missions will establish a core set of capabilities, stabilize the production process, and demonstrate reusability of spacecraft components.

“This contract secures Orion production through the next decade, demonstrating NASA’s commitment to establishing a sustainable presence at the Moon to bring back new knowledge and prepare for sending astronauts to Mars,” said NASA Administrator Jim Bridenstine. “Orion is a highly-capable, state-of-the-art spacecraft, designed specifically for deep space missions with astronauts, and an integral part of NASA’s infrastructure for Artemis missions and future exploration of the solar system.” [emphasis mine]

I honestly don’t know how NASA can commit to building these Orion capsules, when Congress has yet to fund them. I guess NASA has decided that Congress and elections are irrelevant, that they — as our anointed rulers in Washington — can make these decisions unilaterally, at their own whim.

One quote in the press release really stood out to me:

“As the only vehicle capable of deep space exploration, the Orion spacecraft is critical to America’s continued leadership,” said Rep. Brian Babin [R-Texas].

What a crock. Orion is pork, period. It is simple too small for any deep space mission, no matter what lies NASA tries to tell us. It will get us nowhere.

All this contract does is justify the existence of the Johnson Space Center, which really has no purpose since the retirement of the shuttle and the decision to fly future astronauts on privately built spacecraft. Having Orion to “manage” will convince people that the workers at Johnson are doing something, when really almost everything of importance will be done by Lockheed Martin.

This contract is also another component in NASA’s political strategy to get as many players in the space business committed to both Artemis and Gateway. Pretty soon they will have everyone on board, with big tax dollar bribes.

Meanwhile, what they are building won’t accomplish anything, and will strand us in lunar orbit for decades, while other countries land and learn how to build bases on other worlds.

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House hearing, and budget, raises doubts about 2024 Moon landing

Two events yesterday increased the likelihood that the Trump administration’s effort to complete a manned Moon landing by 2024 will not happen.

First, at hearings yesterday before the House Science, Space, and Technology (SS&T) Committee, not only did a top NASA official express skepticism about the 2024 date, several key Democratic lawmakers added their own skepticism about the entire project.

Then, the Democratically-controlled House released a draft continuing resolution which included none of the extra $1.6 billion requested by the Trump administration for the 2024 Moon mission.

At the first link there is much discussion about the issues of Gateway, of using commercial launchers instead of SLS, of funding, and of the endless delays for SLS, of the management problems at SLS/Orion/Gateway. All these issues illustrate the hodgepodge and very disorganized project design that has represented SLS/Orion/Gateway from the beginning. SLS/Orion was mandated by Congress, with no clear mission. Gateway was tacked on later by NASA and the big space contractors building SLS (Boeing) and Orion (Lockheed Martin), with lobbying help from other international space agencies who want a piece of the Gateway action. None of it ever had a clear over-arching goal or concept related to the actual exploration of space. All of it was really only designed to justify pork spending in congressional districts.

As much as the Trump administration wants it, I do not see a path for its 2024 Moon landing. Congress, as presently structured, will not fund it, and SLS and Gateway are simply not the projects designed to make it happen.

The confusion at the hearings over Gateway also suggests that if this project gets going, it will only serve to drive a nail into the coffin of all American manned exploration, as run by our federal government. Too many vested interests are fighting over this boondoggle. In the end I think they will rip it apart and then reshape it into a Frankenstein monster.

The only hope for a real American vibrant manned space effort in the near future still appears to me to reside in the private sector’s own manned projects, which right now means SpaceX and its Starship.

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Northrop Grumman to build Gateway habitation module

The boondoggle never dies! NASA has decided it will give a sole source contract to Northrop Grumman to build the minimal habitation module of its Gateway lunar space station, based on that company’s Cygnus unmanned freighter.

NASA is also bypassing a traditional procurement process for the Minimal Habitation Module. Rather than requesting bids from industry, and then evaluating the responses, NASA plans to fast-track a contract with Northrop Grumman Innovation Systems, an operating unit of Northrop Grumman formerly known as Orbital ATK.

The pressurized habitation compartment will be docked with the Gateway’s Power and Propulsion Element in a stable near-rectilinear halo orbit around the moon. NASA announced in May that Maxar Technologies won a contract worth up to $375 million to build the Power and Propulsion Element, which will provide electricity and maneuvering capability for the Gateway station using high-power plasma thrusters, but does not include any pressurized section.

The Gateway is a mini-space station NASA plans to build in an orbit that swings as close as 2,000 miles from the moon about once per week. The Gateway will act as a stopover and safe haven for astronauts heading for the moon’s surface, NASA is designing the mini-station to accommodate myriad scientific experiments and engineering demonstrations required for more ambitious ventures deeper into the solar system, and eventually Mars.

The Trump administration wants to focus on a lunar landing by 2024, and so it forced NASA to reduce its Gateway boondoggle to the minimum necessary to make that lunar landing possible. This module, with the service module that Maxar is building, is that minimum Gateway.

And why do we even need this? Well, it appears that SLS and Orion and the not-yet-built or even designed lunar lander, by themselves, are not capable of getting astronauts to the Moon. A way station is somehow required.

Note also that the contract amount remains a secret, redacted from the NASA paperwork. Note also that NASA “still plans to add more elements to the Gateway, including contributions from international partners, after accomplishing the human landing on the moon.”

In other words, this is a typical Washington swamp buy-in, connived by the big space contractors and NASA to weasel this boondoggle into existence, even though the Trump administration is not interested. By keeping the cost secret at this point, they avoid some bad press and the possibility of political opposition. Their plan is to get the minimal Gateway funded and launched into space, and then demand more money to pay for the whole thing once the project exists.

This is what NASA does routinely, for all its projects. It lies about the initial cost, low balling it, so as to get the politicians to buy in. The result for the past two decades however is that NASA fails to build much of anything, while wasting gobs of taxpayer dollars on non-productive jobs here on Earth.

Do not be surprised if we see the same with Gateway. In fact, I would bet on it.

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Major management shake-up at NASA’s manned program

NASA today did a major shake-up in its manned program, most specifically relating to the management of its SLS/Orion program.

In a major shakeup at NASA Headquarters, agency Administrator Jim Bridenstine said Wednesday that Bill Gerstenmaier, the widely respected director of human spaceflight, has been replaced in the midst of an ambitious push to meet the Trump administration’s directive to send astronauts back to the moon within five years.

Effective immediately, Bridenstine wrote in a letter to agency employees, Ken Bowersox, a five-flight shuttle veteran, space station astronaut and Gerstenmaier’s deputy, will take over on an acting basis while Gerstenmaier serves as “special advisor” to NASA Deputy Administrator Jim Morhard.

…Bill Hill, deputy associate administrator for Exploration Systems Development within HEO also has been replaced. A long-time NASA veteran, Hill helped manage development of the agency’s new heavy lift rocket, the Space Launch System, or SLS, needed to carry astronauts back to the moon.

While the long delays and cost overruns at both SLS and Orion can partly be blamed on micromanagement by Congress and a lack of interest by the previous Obama administration, the internal management by Gersternmaier and Hill during this time is also at fault. They have allowed these programs to drag on, and were in charge when numerous major screw ups occurred, from badly built test stands that went overbudget to dishonest budget manipulations to cracks in the first Orion capsule to contamination in SLS’s rocket engines to the dropping of an SLS oxygen tank to brittle and weak welds in those tanks to establishing an overall slow motion pace for construction of the entire project.

I suspect that this shake-up is linked to the story earlier this week where NASA hinted it was going to have to delay the first SLS launch for another year.

I wrote then that the Trump administration would not take kindly to such a new delay, even if it was justified so the agency could do a required full stack static fire test of SLS’s core stage. I am willing to bet that this shake-up occurred because Gertenmaier and Hill had finally revealed the need for this delay, and the shake-up was the Trump administration’s response.

This doesn’t mean that SLS won’t be delayed. It just means the Trump administration has decided it was time to put new people in charge.

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NASA begins the slow leak process prior to announcing new SLS delays

As it has been doing for the past half decade, NASA has now begun the process of issuing hints about a future announcement of more SLS launch delays, in order to prepare the public and neuter any possible negative news coverage.

The linked article above outlines in great detail the present status of SLS and the assembly of its core stage. The main decision the agency now faces is whether it will do what it calls an “SLS Green Run,” where they assemble that core stage on a test stand at the Stennis Space Center in Mississippi and fire it for a full duration static test. Such a test is necessary to validate the engineering models that were used to build the rocket. Without it no one will know if they have modeled the design correctly, meaning that during the first real launch they might find the rocket does not perform as predicted and could even fail.

Doing this test however will guarantee that the first SLS launch, Artemis 1, will not occur in June 2020 as presently scheduled, and will likely be delayed for another year.

The Trump administration has already made it clear it will not take kindly to more SLS delays. It has also made it clear that it will consider already available commercial options, such as SpaceX’s Falcon Heavy, if NASA cannot deliver SLS as promised.

This puts NASA in a quandary.
» Read more

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SLS abort test for Orion successful

The second launch abort test of NASA’s SLS/Orion rocket/capsule was successfully completed today.

I have embedded video of the test below the fold. The goal was to test the system that will safely separate the capsule from a failing rocket, which is why no parachutes released to gently bring the capsule back to Earth.

Ascent Abort-2 (AA-2) intentionally runs that emergency abort sequence. Three motors in the LAS fired in that short sequence of a few seconds and then the test was essentially over before the three minutes was up while the hardware was airborne.

NASA and its Orion contractor team recorded test data from real-time telemetry and in onboard data recorders, but the major hardware for the test fell into the ocean. A set of a dozen data recorders were ejected from the Crew Module test article for recovery before it hit the water and sunk.

Why they couldn’t also test the parachutes the same time illustrates the wasteful manner in which SLS/Orion is managed. Moreover, this test was the second for this rocket/capsule, with the first occurring nine years ago, in May 2010. As I have noted,

We fought and won World War II in about a third of that amount of time. The Civil War took about half that time. In fact, it took SpaceX less time to conceive, design, and launch the Falcon Heavy.

Any project that takes this long to accomplish anything is a fraud. It indicates that the goal of SLS/Orion is not to build and fly a manned capsule, but to suck money from the taxpayer for as long as possible.

» Read more

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GAO: More delays and cost overruns for SLS/Orion

Surprise, surprise! A new Government Accountability Office (GAO) has found that NASA’s SLS and Orion programs are even more behind schedule and over budget than NASA has been revealing.

Instead of launching in 2020, the Artemis-1 mission that will see a Space Launch System rocket boost an uncrewed Orion spacecraft around the Moon will instead launch as late as June 2021, the GAO report finds. NASA also appears to have been obscuring the true cost of its development programs, particularly with the large SLS rocket, which has Boeing as its prime contractor.

“While NASA acknowledges about $1 billion in cost growth for the SLS program, it is understated,” the report found. “This is because NASA shifted some planned SLS scope to future missions but did not reduce the program’s cost baseline accordingly. When GAO reduced the baseline to account for the reduced scope, the cost growth is about $1.8 billion.”

You can read the full report here [pdf].

The GAO June 2021 launch date will mean that the first manned mission using Orion/SLS cannot happen before 2024. This also means that NASA will take 20 years to get off one manned mission with this project.

There’s more. NASA awarded both Boeing and Lockheed Martin significant award fees totaling almost a quarter of a billion dollars, despite their inability to meet any cost and scheduling targets.

The conclusion of the report is quite damning:

NASA…has been unable to achieve agreed-to cost and schedule performance. NASA acknowledges that future delays to the June 2020 launch date are likely, but the agency’s approach in estimating cost growth for the SLS and Orion programs is misleading. And it does not provide decision makers, including the Administrator, complete cost data with which to assess whether Congress needs to be notified of a cost increase, pursuant to law. By not using a similar set of assumptions regarding what costs are included in the SLS baseline and updated SLS cost estimates, NASA is underreporting the magnitude of the program’s cost growth. Similarly, NASA is underreporting the Orion program’s cost performance by measuring cost growth to an earlier-than-agreed-to schedule date. As a result, Congress and the public continue to accept further delays to the launch of the first mission without a clear understanding of the costs associated with those delays. [emphasis mine]

The highlighted text is to emphasize NASA’s dishonesty here. This program has been badly managed and out of control for the better part of the last decade, and NASA, rather than fix it, has been aggressively hiding this fact in every way it can,

If the GAO is right, SLS/Orion is finally in very serious political trouble. The Trump administration has made it clear that it wants it to meet that June 2020 launch date, and if it fails the administration will then look to private launch providers to get the job done.

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House ignores request for more NASA money for moon mission

A House committee today approved a NASA budget that ignored the Trump administration’s request for $1.6 billion more money to support its attempt to land a manned mission on the Moon by 2024.

Instead, the committee shifted more money into earth science and Gateway.

Whether this budget is what ends up being enacted remains to be seen. It does appear however that Trump will have great trouble funding his Moon project. Sadly, that lack of funding does not mean the overall federal budget is coming under control. On the contrary, it appears the Democratic-controlled House simply wants to spend lots of money, but on different things.

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Trump seeks $1.6 billion more for NASA, cuts money to Gateway

The Trump administration, in order to support its desire to accomplish a lunar landing by 2024, is requesting a $1.6 billion increase in NASA’s budget for fiscal year 2020. The key detail however is this:

NASA shortly thereafter published a summary of its budget amendment, which calls for nearly $1.9 billion in new funding for developing lunar landers and accelerating work on the Space Launch System and Orion. It would also go towards exploration technology development and additional science missions to the moon. That increase would be offset by cutting funding for the lunar Gateway by $321 million, reflecting the agency’s plan for only a “minimal” Gateway needed to support a 2024 landing.

In other words, in total Trump wants $1.6 billion more. The good news: He is de-emphasizing Gateway in his future plans. This might even lead to its cancellation as a project.

The bad news? He is pumping more money into SLS/Orion. However, this might not be that bad, when one considers how our bankrupt Washington government functions. Trump doesn’t have the political backing to cut SLS/Orion outright. Instead this proposal is that project’s Hail Mary pass for a touchdown. While private efforts continue to mature to develop cheaper rockets and manned capsules, SLS/Orion will have this one last chance to finally prove itself. If it finds it can’t get it done, and those private options show that they can, then Trump might finally be able to harness the political will in our dumb Congress to dump SLS/Orion.

And if SLS/Orion does succeed? The victory will likely still be a Pyrrhic one. SLS/Orion will still be too expensive and too slow to do much else but a single lunar landing, a stunt much like Apollo, with far less long term possibilities. Meanwhile, those private efforts will continue to develop. By 2024 a switch by NASA to private enterprise and competition will still make sense anyway, even if SLS/Orion gives the nation a spectacular lunar landing.

This action indicates that the Trump administration is paying attention to these matters. They are creating a situation that will put them in a strong negotiating position to get what they want, for the nation. One way or the other, we will be heading back to the Moon.

One minor detail: NASA has chosen “Artemis” as the name for its project to land on the Moon by 2020.

Bridenstine also … announce[d] that this 2024 lunar landing mission will be named Artemis, after the sister of Apollo and the Greek goddess of the moon. “I think it is very beautiful that, 50 years after Apollo, the Artemis program will carry the next man and the first woman to the moon.”

No one should be fooled by this. Apollo was a full program, with a well-thought slate of missions designed to get us to the Moon quickly. This SLS/Orion project is still an off the cuff mishmash, with only two or three flights at most, and without much of a plan behind those flights. It has been and continues to be an improvised mess.

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