Tag: SpaceX

Dragon capsule on ISS doing better than expected

10:47 am

Capitalism in space: The first manned Dragon capsule, presently docked to ISS, is doing better than expected according to NASA officials, who have also now set August 2nd as their target date for the return to Earth.

Tests of the solar panels and the capsule’s power systems have so far been “better than expected.” Besides these tests, they still have one other major in-orbit test.

On July 4, the space station crew will perform a habitability test with the craft, with four astronauts climbing into the capsule and practicing everyday activities like sleeping, hygiene tasks, as well as emergency procedures to see what it will be like for future crewed missions. On Demo-2, only two astronauts were on board for the trip but regular flights will carry at least four people, so this test will help inform astronauts on those future trips.

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SpaceX tests 7th Starship test prototype to failure

9:53 am

Capitalism in space: As they had planned, SpaceX has done a tank pressure test of its seventh Starship prototype to failure, destroying the prototype.

This was actually the second test to failure for this tank, which is testing a new stainless steel alloy. The first had only sprung a leak that could be repaired.

Deemed 304L, the type of steel is still readily available off the shelf and only 10-20% more expensive than the 301 alloy SpaceX has used to build all Starship prototypes up to SN7. The biggest change it brings to the table is improved ductility (malleability), particularly at the cryogenic temperatures Starship’s tanks will often be held at. By reducing brittleness, Starships built out of 304L steel should be able to fail far more gracefully by developing stable leaks instead of violently decompressing. In fact, the very same test tank destroyed on June 23rd demonstrated that capability perfectly when it sprung a leak during its first pressure test on June 15th.

During its first cryogenic pressure test with liquid nitrogen, SpaceX CEO Elon Musk revealed that the SN7 test tank managed to reach 7.6 bar (~110 psi) before it began to leak – technically satisfactory for orbital Starship launches with an industry-standard 25% safety factor. Thanks to the general flexibility of steel, including the new 304L alloy SN7 was built with, SpaceX was able to simply repair the leak it identified, readying the test tank for a second cryogenic pressure test barely a week later.

Below the fold are two videos showing this second failure. Unlike earlier tests using different alloys, the tank does not go flying hundreds of feet into the air. The rupture seems more gentle, if I can use such a word for such a failure.

They have another tank ready to go, so testing should proceed quickly even after this test failure. And they also are prepping the full scale #5 Starship prototype for testing, which if all goes well will include actual test hops.
» Read more

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Trump official skeptical of point-to-point suborbital transportation

8:45 am

During the FAA’s annual commercial space conference, the executive secretary for Trump’s National Space Council, Scott Pace, expressed strong skepticism about plans by some companies to develop point-to-point transportation using suborbital spacecraft.

“I still see that as somewhat speculative and somewhat over the horizon,” he said. “I see us working right now on trying to get the suborbital market up, running and sort of stabilized. I think people look forward to the possibility of point-to-point passenger and cargo travel, but right now just getting routine suborbital access to space and pushing hard on the unmanned hypersonic and military applications is where the action is.”

“Maybe it’s not too soon to think about,” he added, “but I still think that’s a bit farther out until I see how the initial market settles out.”

In this context Pace noted his primary focus was in helping Virgin Galactic and Blue Origin get their space tourism businesses off the ground. Virgin Galactic has been making noises that it wants to do point-to-point transportation as well. His skepticism of this is actually quite realistic, since Virgin Galactic has not even completed its first commercial tourism flight and its rocket and spacecraft are underpowered as well.

If Pace’s skepticism is however aimed at SpaceX’s Starship plans to do point-to-point transportation, he is exhibiting a typical Washington bureaucrat’s timidity about new technology.

Meanwhile, Virgin Galactic has gotten a contract from NASA to train private astronauts. To my mind this is NASA’s attempt to keep this company above water, as it certainly isn’t the most qualified to do this kind of training. If I wanted training for going on a private space mission, SpaceX and Boeing would be better places to get that preparation.

The deal however has done wonders for Virgin Galactic’s stock, causing it to rise almost 16% yesterday following the announcement of this contract. Great timing for Richard Branson, who by coincidence just happens to be trying to sell some of his stock at this moment.

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Three Starship prototypes in line for testing

9:14 am

Capitalism in space: SpaceX’s assembly line for building Starship prototypes is heating up, with three such ships completed or under construction in Boca Chica, Texas.

Initially numbered 5 through 7, the goal of the first two will be to do the first full scale vertical hops, flying as high as 7.5 miles.. #7 however has a different purpose:

While stouter than an actual Starship-class methane or oxygen tank, this particular test tank is maybe only 25% shorter than the methane tanks installed on Starship prototypes. According to Musk and effectively confirmed by writing all over the prototype, this particular test tank – formerly Starship SN7 – was built to determine if a different kind of steel could be preferable for future ships.

Shortly after the June 15th test began to wind down, Musk announced that the new material (304L stainless steel) had performed quite well, reaching 7.6 bar (110 psi) before it sprung a leak. The fact alone that it sprung a leak instead of violently depressurizing is already a major sign that 304L is preferable to 301L, as it means that Starships built out of it could fail much more gracefully in the event of a leak instead of collapsing or violently exploding. A step further, SpaceX has already managed to repair the leak on SN7 and will likely test the tank again in the next few days.

SpaceX is once again demonstrating how to properly do this kind of cutting edge development. You test, you fix or, you change, based on what your tests tell you. You don’t lock down design in the early stages, because at that point you really don’t know enough to do so.

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SpaceX hiring engineers for building floating Starship spaceport

10:04 am

Capitalism in space: SpaceX has issued advertisements looking for two engineers to help build an offshore floating spaceport for launching its Starship/Super Heavy reusable rocket.

This plan is not really a surprise, as Musk from his first description of Starship said that it would likely launch and land on floating platforms. The rocket is big, so putting its launch and landing in the ocean reduces the risk to populated areas, while giving the company some flexibility about where it will land. The latter point reinforces the company’s stated goal of using this rocket not only to make interplanetary travel affordable but to also provide point-to-point transportation on Earth.

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SpaceX recovers both reused fairings from most recent launch

8:44 am

Capitalism in space: SpaceX has successfully recovered both of the reused fairings that were used in its June 13th Starlink launch.

This sets the stage for the first reuse of a fairing for the third time. The article at the link notes this important detail about these used fairings, both of which were not caught prior to landing in the ocean:

Preventing a vast majority of seawater exposure, a catch with [the ships] Ms. Tree or Ms. Chief may always be preferable for fairing reuse but the fact remains that all three successful reuses up to this point have been achieved with fairing halves that landed in the ocean. That success means that SpaceX has found a way to fully prevent or mitigate any potential corrosion that might result from seawater immersion. Given that that problem must have been a showstopper for the ~2.5 years SpaceX was able to recover – but not reuse – intact fairings, it’s safe to say that the company’s engineers have more or less solved the problem of corrosion. [emphasis mine]

In a sense we should not be surprised that the fairings were not seriously damaged by their short exposure to salt water. As designed, the shape of the fairings is essentially that of a boat hull. By landing them controlled by parachute, SpaceX guarantees that the sensitive electronics and equipment inside the fairings remains dry and untouched by salt water.

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Successful SpaceX launch

2:38 am

Falcon 9 shortly after launch

Capitalism in space: SpaceX tonight successfully launched 58 Starlink satellites as well as three Planet earth observation satellites. The image to the right looks up at the exhaust from the nine firing Merlin engines of Falcon 9 rocket, about two minutes after launch.

That first stage also successfully landed, the third time this stage has completed a launch. The fairing halves were also reused.

The leaders in the 2020 launch race:

11 China
9 SpaceX
7 Russia
3 ULA

The U.S. now leads China 15 to 11 in the national rankings.

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NASA aiming for late July/early August Dragon crew return

9:39 pm

According to statements made by NASA officials today, the agency is now targeting a late July to early August return date for the first manned Dragon.

Bob Behnken, one of the two Dragon astronauts, will likely do two spacewalks while on ISS to replace batteries on the stations main truss. In addition, they will do a number of tests of Dragon to check out its in-space long term operation.

Mission controllers planned to place the Dragon capsule into a hibernation mode, then wake up the ship’s systems to verify the spacecraft can perform its role as a quick-response lifeboat to scurry astronauts back to Earth in the event of an emergency. Mission managers are also checking data to monitor the status of the solar arrays.

It appears however that the biggest factor for determining the launch date will be weather conditions in the Gulf of Mexico. If they are good in late July mission managers might decide to return the astronauts earlier to take advantage of those conditions.

The next Dragon manned flight, carrying four astronauts, is planned in late August, thus giving NASA time to do a full assessment of this first demo flight before its launch.

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NASA endorsement allows SpaceX to shift focus to Starship

9:25 am

Capitalism in space: Three different news stories today about SpaceX point out strongly the direction in which the company is heading, both in its design focus and in where it will be doing it.

First, SpaceX has informed the Port of Los Angeles that it is now definitely abandoning all plans to establish a Starship manufacturing facility there.

The company made this announcement on March 27th, which means it is not directly related to the tiff that Musk had with Alameda County officials about keeping his Tesla factory open during the California Wuhan panic lock down, which occurred in early May. Nonetheless, this decision, combined with Musk’s May 9th statement that he was going to move Tesla from California, suggests strongly that he and SpaceX is losing patience with California politics, and is likely to increasingly minimize the presence of Musk’s companies there.

This also means that the company will be expanding its Starship operations in both Texas and Florida.

In a second related story, it appears that — with the success of the first manned Dragon mission — Musk now wants SpaceX to shift its development focus entirely to Starship. Prior to that successful Dragon launch, NASA had made it clear that it did not want the company distracted by Starship, and instead stay focused on fixing any issue that might delay Dragon. As NASA is SpaceX’s biggest customer, the company was obliged to comply.

With the Dragon success however SpaceX has completed the job, so Musk now feels free to shift the company’s development teams over to Starship. And NASA is even helping him do this (today’s third SpaceX story) by agreeing at last to permit the company to use reused Falcon 9 rockets and Dragon capsules for future manned missions.

In a wholly unexpected turn of events, a modification to SpaceX’s ~$3.1 billion NASA Commercial Crew Program (CCP) contract was spotted on June 3rd. Without leaving much room for interpretation, the contract tweak states that SpaceX is now “[allowed to reuse] the Falcon 9 launch vehicle and Crew Dragon spacecraft beginning with” its second operational astronaut launch, known as Post Certification Mission-2 (PCM-2) or Crew-2.

NASA in the past was very slow to accept the use of reused capsules and rockets. It now appears they have abandoned this reluctance entirely, so much so that we could even see American astronauts flying into space on a reused rocket and in a reused capsule before the end of the year.

I want to pause to let this fact sink in. SpaceX has turned what what was considered only a few years ago as an absurd, dangerous, and wholly insane idea into the only and right way to do things.

This big endorsement of reusability by NASA also means that the agency is now willing to let SpaceX make its shift to Starship, since refurbishing rockets and capsules does not take the manpower as building new equipment.

Expect the action in Boca Chica to ramp up quite spectacularly this summer.

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A detailed update on SpaceX’s Starlink satellite constellation

9:41 am

Link here. With yesterday’s launch, SpaceX now has put 420 satellites in orbit.

In a recent interview with Aviation Week, SpaceX President Gwynne Shotwell said that they should begin beta testing the network this year and would want to complete around 14 launches before publicly promoting Starlink service. That could allow service to begin as soon as early 2021 depending on how fast launches can be performed.

In a recent ITU filing, SpaceX laid out a very aggressive schedule for continuing the Starlink deployment, with 13 launches in the May to September time period. This schedule is likely to spread out a bit as they run into normal launch cadence issues such as weather, range coordination, booster recovery operations, and booster refurbishment.

The first launch in that group (June 3 in Florida) has been delayed nearly a month for the above reasons. Regardless of exactly how long those launches end up taking, Ms. Shotwell’s comments indicate SpaceX doesn’t think satellite production will be a gating factor for their deployments in the near future.

An interesting feature of the schedule is that after this frenzy of launches, there would be a gap with only one launch in four months, followed by a period of twice-monthly launches to finish out the initial 1584 satellite shell of the constellation. SpaceX may have options to make changes to the satellites during that pause in the deployments, such as adding the optical inter-satellite links that have been mentioned as debuting later in 2020.

The article then provides a great deal of information about the system’s design and status for beginning operations in the U.S. Well worth a close read.

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Live feed of tonight’s SpaceX Falcon 9 Starlink launch

8:30 am

UPDATE: A successfully launch, with a successful landing of the first stage, the fifth time this particular stage has completed a mission.

10 China
8 SpaceX
7 Russia
3 ULA

The U.S. now leads China 13 to 10 in the national rankings.

Original post:
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Since there was such a positive response to the embedded live feed of SpaceX’s first manned Dragon launch a few days go, I’ve decided to embed below the live feed of their next launch tonight of 60 Starlink satellites. The launch is set for 9:25 pm (Eastern), with the live feed starting fifteen minutes before that.

Enjoy. Watching that first stage land never gets old.

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Musk confirms cause of most recent Starship prototype failure

9:02 am

Capitalism in space: During a press event following the successful launch of SpaceX’s first manned Dragon, Elon Musk confirmed that the cause of the most recent Starship prototype failure was a leak at the connection point, called a quick disconnect or QD, for one of the umbilical cords that fuel the spacecraft.

If so, this cause is generally good engineering news, as it indicates the problem was not related to the prototype itself but with equipment that is more easily fixed. The article at the link notes:

Given that Starships are currently being tested independently on spartan launch mounts, it’s unclear if the current generation of prototypes has been outfitted with advanced QD panels. More likely, Musk was referring to a test of a less advanced QD panel similar to the rough version used on Starhopper last year, and SpaceX simply wanted to test its ability to disconnect and reconnect to Starship on command.

The explosion itself had not only completely destroyed the prototype, it rendered the test stand unusable. Yet, as another demonstration of SpaceX’s agility and competence as a company, the test stand was “fully dismantled and scrapped in the two days since the anomaly.”

Two days! More important, the fifth prototype is ready to go, with a sixth almost finished. They expect to resume tests before the end of the month.

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