Tag: SpaceX

Midnight repost: Elon Musk and the forgotten word

11:59 pm

The tenth anniversary retrospective of Behind the Black continues: Today’s repost comes from October 20, 2011, following Elon Musk’s National Press Club speech where he announced he was going to vertically land the Falcon 9 first stages so they could be reused. In comparing the new commercial competitive space industry with NASA’s government-run space program, I tried to outline the fundamental reason the former was always going to do better than the latter.

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Elon Musk and the forgotten word

Elon Musk at National Press Club

When Elon Musk gave his speech at the National Press Club on September 29, he was asked one question to which he really did not know the answer. He faked it, but his response illustrated how completely forgotten is one fundamental fact about American society — even though this fact is the very reason the United States became the world’s most wealthy and powerful nation less than two centuries after its founding.

To explain this fundamental fact I think I need to take a step back and talk about the ongoing war taking place right now over how the United States should get its astronauts into space. On one side we have NASA and Congress, who want NASA to build a new heavy-lift rocket to carry its Orion capsule beyond Earth orbit. On the other side we have a host of independent new space companies, all vying for the chance to launch humans and cargo into space for fun and profit.

Which is right? What system should the United State choose?
» Read more

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SpaceX successfully catches both fairings from a launch

9:12 am

Capitalism in space: For the first time SpaceX yesterday successfully caught both fairings halves in the nets of their ships as they floated down to the ocean on their parasails.

Previously they have mostly plucked the fairings from the sea, though they have caught a few in the netting of the ships. To catch both simplifies the preparation for the next flight enormously, as they never touched the water.

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SpaceX successfully launches South Korean military satellite

3:02 pm

Falcon 9 first stage after landing

Capitalism in space: SpaceX today successfully launched a South Korean military satellite, with its Falcon 9 rocket using the same first stage that launched two American astronauts to ISS less than two months ago.

This was the company’s fastest turnaround yet of a used first stage, 51 days, which also beats the fastest turnaround ever by the shuttle program, 54 days. And as you can see by the screen capture image to the right, they successfully landed it so that it can be used for a third time.

Watching the camera on that first stage after separation (on SpaceX’s live stream) to landing was most fascinating. After separation its tail end points down to the west and its launch site in Florida. As it curves upward and then down towards its landing in the Atlantic, its small thrusters and grid fins very slowly and gracefully swing that tail to instead point east and down to the drone ship. I had not noticed previously the gentleness of that re-positioning. The daylight clear weather today, plus excellent camera access, made it very obvious.

The leaders in the 2020 launch race:

16 China
11 SpaceX
7 Russia
3 ULA
3 Japan

The U.S. now leads China in the national rankings, 18 to 16.

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NASA: Dragon crew will return to Earth August 2nd

9:17 pm

Capitalism in space: Assuming that the weather cooperates, NASA has now set August 2nd as the date the manned Dragon capsule will return to Earth with its two man crew.

Assuming good weather and a smooth final few weeks on the International Space Station, astronauts Doug Hurley and Bob Behnken are scheduled to undock from the orbiting research outpost Aug. 1 and return to Earth the next day to wrap up a 64-day test flight of SpaceX’s Crew Dragon spaceship.

NASA Administrator Jim Bridenstine confirmed the target dates for the Crew Dragon’s undocking and splashdown in a tweet Friday. A few hours after departing the space station, the Crew Dragon will fire its Draco thrusters for a braking burn and re-enter the atmosphere, targeting a parachute-assisted splashdown at sea. “Splashdown is targeted for Aug. 2,” he tweeted. “Weather will drive the actual date. Stay tuned.”

Note that the recovery operations, as has been the case with everything else on this flight, will be run entirely by SpaceX and its employees. NASA’s only real role is that of a customer and observer, though obviously agency officials are taking a hands-on part in determining the landing date.

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Starship prototype being prepped for first hop

10:14 am

Capitalism in space: SpaceX engineers, having successfully completed its tank pressure tests of its fifth Starship prototype, are now preparing the ship for its first static fire engine test, to be followed very quickly thereafter by its first hop to 150 meters.

SN5 [the fifth prototype] is being prepped for a flight test right out of the gate. SpaceX does not plan to perform an extended ground test campaign with SN5 after beginning Raptor engine testing.

It is understood that one good static fire test could be enough to clear the way for a 150-meter hop test. Furthermore, only a few days may be required to prepare SN5 for the flight test following a successful static fire test. If a static fire occurs this weekend, this will put the earliest possible hop date in the first half of next week.

As always, this schedule could change during testing.

The article also describes the status of both the sixth prototype, as well as the eighth being assembled now, noting that “if the 150-meter flight of Starship SN5 is successful, SpaceX is expected to quickly move on to Starship SN8 for an upcoming higher altitude flight test – potentially skipping a flight test with the SN6 prototype.”

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Launch delays for SpaceX and UAE

12:21 am

The launches planned for tomorrow by SpaceX and Japan’s space agency JAXA have both been postponed, for different reasons.

The SpaceX launch of a South Korean military satellite was postponed in order to swap out equipment in the Falcon’s upper stage. No new launch date has yet been announced.

The JAXA launch, using Mitsubishi’s H-2A rocket, was to launch the United Arab Emirates’ Mars orbiter Hope. It was postponed due to bad weather. Their next launch window is July 16, but they have not yet announced a new launch date. Like Perseverance, they must launch this summer or they will have to wait two years for the next launch window to Mars to reopen.

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SpaceX about to set reuse record for fastest turnaround ever

9:09 am

Capitalism in space: If tomorrow’s launch of a South Korean military satellite by SpaceX’s Falcon 9 rocket succeeds, it will set a new all-time record for the fastest turnaround of a used rocket, 44 days.

The previous record was 54 days, set by the space shuttle Atlantis in 1984. The article notes however the spectacular differences:

By far the most impressive aspect of Falcon 9’s imminent record is the comparison between the resources behind Space Shuttle Atlantis’ 54-day turnaround and Falcon 9 booster B1058’s ~44-day turnaround. Around the time NASA and Atlantis set the Shuttle’s longstanding record, some 5000-10000 full-time employees were tasked with refurbishing Space Shuttles and the facilities (and launch pads) that supported them. Based on retrospective analyses done after the STS program’s end in 2011, the average Space Shuttle launch (accounting for the vast infrastructure behind the scenes) ultimately wound up costing more than $1.5 billion per launch – more than the Saturn V rocket the Shuttle theoretically replaced.

According to a uniquely detailed May 2020 AviationWeek interview with SpaceX CEO Elon Musk, Falcon 9 booster turnaround may cost as little as $1 million apiece and can be managed from start to finish by several dozen employees at most. In other words, even though SpaceX boosters are suborbital and stressed quite a bit less than orbital Space Shuttles, Falcon 9 reuse is approximately a thousandfold more efficient that Space Shuttle reuse. [emphasis in original]

I should add that SpaceX also has three more launches on tap for the rest of July. If all lift off, the company will have launched four rockets in only three weeks, which in itself will be a record. No private rocket company has ever launched so frequently and so routinely. And only Russia during its Soviet Union heydays has come close to launching with this frequency.

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Falcon 9 landing leg falls during retraction

10:15 am

Capitalism in space: During the processing to bring a used Falcon 9 first stage back to its hanger after its June 30th launch, one of the landing legs unexpectedly fell back to the ground during retraction.

I have embedded the video of the incident, cued to the event, below the fold. No one was hurt, and it appeared that nothing was damaged. It appears it happened because a cable holding the leg vertical snapped just before the leg got latched in place on the side of the rocket.
» Read more

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Update on Starship test program: First tests for prototype #5

9:11 am

Link here. Lots of good information, including details about the growing assembly line of new Raptor engines.

Meanwhile, labeled “27”, the engine – logically assumed to be Raptor SN27 – SpaceX has just installed on Starship SN5 is also of interest. On top of Musk’s recent confirmation that SpaceX is already building Raptor SN30 (probably SN31 or SN32, now), SN27’s assignment to Starship SN5 confirms that the company has managed to complete (and test) at least one next-generation engines every other week since the first full-scale engine shipped to McGregor, Texas in February 2019.

For a brand new engine as complex as Raptor, that’s an impressive production milestone. Per Musk, the end-goal is to produce at least one Raptor per day in the near term – a necessity given that each Starship and Super Heavy booster pair will require at least 37 engines. To feasibly build a fleet of tens – let alone hundreds or thousands – of Starships and boosters, one engine per day is arguably the bare minimum required just for early orbital launch attempts and initial operations.

They hope to start static fire tests, with prototype #5 by July 8th. If these go well they will likely follow soon thereafter with the first short vertical hop.

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SpaceX’s reusable first stages and their dramatic impact on the bottom line

9:15 am

This article by Eric Berger at Ars Technica outlining the status of SpaceX’s fleet of reusable first stages contained this incredible fact:

On May 11, 2018, the company launched the first of its new “Block 5” version of its Falcon 9 rocket. This new version of the first stage incorporated all of the company’s previous performance upgrades to the Falcon 9 rocket while also maximizing its reuse. It worked—SpaceX has now flown two different Falcon 9 cores five times, and it may fly a first stage for the sixth time later this summer.

The success of the Block 5 rocket means that SpaceX has had to devote less time and resources to building Falcon 9 first stages. Since May 2018, it has launched 31 times on a Block 5 version of the Falcon 9 rocket—while using just 10 cores. Put another way, reuse has saved SpaceX the cost of 189 Merlin rocket engines, dozens of fuel tanks, and many complex avionics systems. [emphasis mine]

That is a lot of cost savings, which the company is not only using to cut its prices but also to reduce the cost of its Starlink launches. It appears SpaceX wants those launches, as much as possible, to use reused boosters in order to lower the overall cost of getting that internet constellation into orbit. This in turn will make it possible for them to charge less for the service, once they begin offering it.

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Starship prototype #5 passes cryogenic test

8:40 am

Capitalism in space: SpaceX’s fifth Starship prototype #5 last night successfully completed a cryogenic test of its tanks, setting the stage for its first vertical test flight.

SpaceX’s Starship SN5 prototype performed a cryogenic proof test at the launch provider’s Boca Chica, Texas facility on Tuesday evening. The test marked a rapid recovery for SpaceX – managing to return to testing a month after the previous vehicle exploded on the pad.

The cryogenic proof is when the vehicle’s propellant tanks are filled with liquid nitrogen and pressurized to flight pressures. Then, hydraulic pistons (otherwise known as a thrust simulator) press against the base of the vehicle to mimic the force of a Raptor engine. The proof test will ensure that Starship SN5 is structurally sound ahead of testing with liquid oxygen and methane. Unlike oxygen and methane, nitrogen is inert and will not combust if something were to go wrong.

The article at the link gives a nice overview of the test program, and what is to come next.

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SpaceX successfully launches GPS satellite for Space Force

1:56 pm

Capitalism in space: SpaceX today successfully launched its first satellite for the Space Force, a GPS satellite.

It also successfully landed the first stage, which was on its first flight. This was also the 88th flight of the Falcon 9 since its inception in 2010, which now makes it the rocket with the most launches of any U.S. operational rocket, bypassing ULA’s Atlas 5, and doing it in about half the time.

The leaders in the 2020 launch race:

13 China
10 SpaceX
7 Russia
3 ULA

The U.S. now leads China 16 to 13 in the national rankings.

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