FAA extends comment period for SpaceX Starship/Superheavy environmental reassessment

Capitalism in space: The FAA today announced that it has extended the comment period for its environmental reassessment of SpaceX’s operations at Boca Chica, Texas two weeks until November 1st.

From the email announcement:

The Federal Aviation Administration (FAA) has received requests for an extension of the public comment period for the Draft Programmatic Environmental Assessment for the SpaceX Starship/Super Heavy Launch Vehicle Program at the SpaceX Boca Chica Launch Site in Cameron County, Texas (Draft PEA). In consideration of these requests, the FAA is extending the public comment period.

The agency has also changed the dates for the two public hearings it will hold to October 18 and October 20. It will announce more information on those hearings on October 15th.

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Starship and Super Heavy update

Link here. The fifteenth Starship prototype has now been moved to its launchpad, which you can see here, while further work continues on Starship prototypes #16-20, the first Super Heavy prototypes, #1 and #2, and the orbital launchpad.

Starship #15 sports many changes in design from #11, and is expected to do its first test flight sometime in the coming weeks. As for the first Super Heavy prototype, it will be used to test some ground operations as well as the prototype itself, on the ground. Prototype #2 will hopefully make the first Super Heavy hop.

The construction of a full orbital launchpad lends great weight to SpaceX’s goal of making the first orbital flight before the end of the year.

Meanwhile, SpaceX has likely tightened security at this Boca Chica facility after a youtuber sneaked onto the site recently and posted video of himself wandering around the base of Starship #11, unmolested. He has since removed that video, but another youtuber grabbed it and has re-posted it for you to watch.

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SpaceX’s decision to build launchpad with Starship tanks proves the rocket will be cheapest ever built

Capitalism in space: The decision by SpaceX’s to build the tank farm for its Starship/Super Heavy launchpad at Boca Chica using Starship tanks, rather than inexpensive off-the-shelf storage tanks, strongly suggests that the company’s manufacturing facility for building those tanks makes them very inexpensive, and also suggests that the final rocket will be as cheap to launch as SpaceX has promised.

SpaceX is effectively taking identical rocket parts, slightly tweaking a handful of those parts, and turning what could have been a rocket into a propellant storage tank. This is significant because relative to all other rockets in history, even including SpaceX’s own Falcon 9 and Heavy, building storage tanks with unchanged rocket parts on a rocket assembly line would be roughly akin to hiring Vincent van Gogh to paint lane lines.

Ever since Elon Musk made the radical decision to switch from composite structures to stainless steel, Starship has always aimed to be radically different than any large rocket before it. Crucially, by using commodity steel, the CEO imagined SpaceX would be able to build Starships fairly easily and for pennies on the dollar next to even SpaceX’s exceptionally affordable Falcon 9. In the last 18 months, it’s become apparent that SpaceX has built a factory capable of churning out one or two massive steel rockets per month and is willing to consign at least four or five of those Starship prototypes to all-but-guaranteed failures for the sake of data-gathering and iterative improvement.

Technically, the most logical conclusion would be that Musk was right and that SpaceX has quickly developed the ability to build steel rockets larger than any other launch vehicle on Earth for perhaps just $5M or less apiece.

The analysis at the link is detailed and worth reading. If correct, this decision by SpaceX proves that Starship and Super Heavy will be the cheapest rocket ever flown, even though it will be the largest ever flown, and also completely reusable.

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Methane tank leak caused Starship #11 failure

Capitalism in space: According to Elon Musk, a small leak of methane from one tank caused the failure of the eleventh Starship prototype. From Musk’s tweet:

Ascent phase, transition to horizontal & control during free fall were good.

A (relatively) small CH4 leak led to fire on engine 2 & fried part of avionics, causing hard start attempting landing burn in CH4 turbopump.

This is getting fixed 6 ways to Sunday.

Meanwhile, prototype #15 is getting prepped for rollout to the launchpad (Numbers 12-14 were scrapped), and the first prototype of first stage Super Heavy is being assembled to testing. It is presently unclear when either will take place, though the company still has a target date of July for its first orbital launch. According to Musk, the first orbital prototypes of Starship will be those numbered 20 or higher.

“Those ships will be orbit-capable with heat shield & stage separation system,” Musk tweeted. “Ascent success probability is high. However, SN20+ vehicles will probably need many flight attempts to survive Mach 25 entry heating & land intact.”

Knowing those first orbital ships will likely not land properly raises the question as to where they will be aimed to come down. SpaceX now owns two retired floating oil platforms, and is preparing them for use by Starship/Super Heavy. It could very well be that test flights of prototype #20+ will take place to and from those pads, out in the ocean, so as to minimize any risk to populated areas. Doing so will also allow SpaceX to hone its procedures for moving these big spaceships to and from the platforms.

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Another Starhip update: Static fire test today for #11

Link here. If the static fire goes well, the test flight for Starship prototype #11 should occur in the next few days, possibly as soon as tomorrow.

The article at the link also reviews the possible testing schedule for future prototypes. The next Starship prototype being prepared for flight, #15, will likely not fly next. Instead, it appears that SpaceX is gearing up to first begin tanking tests on its first Super Heavy prototype.

All could change of course depending on tests and flights and construction.

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Update on SpaceX’s Super Heavy booster

Capitalism in space: According to this update on SpaceX’s Super Heavy booster, the first prototype is now stacked as two complete tank sections that only need to be welded together.

While a good amount of work still remains to weld the two halves together and connect their preinstalled plumbing and avionics runs, those tasks are largely marginal and will tweak the massive steel tower that’s now firmly in one piece. Comprised of 36 of the steel rings also used to assemble Starships, the first Super Heavy prototype – serial number BN1 – will stand roughly 67 meters (220 ft) tall from the top of its uppermost ring to the tail of its soon-to-be-installed Raptor engines.

At that height, Super Heavy BN1 is just 3 meters (~10 ft) shorter than an entire two-stage Falcon 9 or Falcon Heavy rocket – the second and third tallest operational rockets today. Of course, Super Heavy is just a booster and SpaceX says the rocket will stand at least 120m (~395 ft) tall with a Starship upper stage and spacecraft installed on top, easily making it the tallest (and likely heaviest) launch vehicle ever assembled.

The report also adds SpaceX’s confirmation that this prototype will never fly, but will be used solely for ground tests. It is the second prototype that will do the first short test hops, hopefully sometime this summer.

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Musk confirms goal of orbital Starship flight this year

Capitalism in space: Musk today confirmed the stories published earlier this week that SpaceX has a target goal of completing the first test orbital flight of Starship before the end of this year, possibly as early as July.

The only new news in the article is Musk’s confirmation. It does outline again the challenges SpaceX faces to meet this goal, recognizing that these dates are thus merely targets that almost certainly will not be met. It also recognizes that the targets tell us that development will continue to move forward swiftly, and that an orbital test flight is also likely not that far in the future.

Who wants to bet that a Starship/Super Heavy rocket reaches orbit before SLS? Right now the odds I’d say are about 50-50.

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Musk: Starlink to go public once operational

Capitalism in space: According to a tweet by SpaceX founder Elon Musk, once the Starlink internet satellite constellation is operational and has a “reasonable well” cash flow it will issue and IPO and become a publicly traded stock.

“SpaceX needs to pass through a deep chasm of negative cash flow over the next year or so to make Starlink financially viable,” Musk wrote in another tweet. “Every new satellite constellation in history has gone bankrupt. We hope to be the first that does not.”

Based on the company’s pace of launching satellites and rolling out service, this moment could occur as early as late this year. More likely it will occur in mid-22.

I would also expect that stock to quickly rise in value, and based on the history of all of Musk’s companies, will continue to rise thereafter. Expect also that a significant portion of the investment capital that Starlink will raise will be used to finance the development of Starship and Super Heavy, because Starlink will need that larger rocket to maintain its satellite constellation.

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SpaceX buys two floating oil rigs for Starship/Super Heavy

Capitalism in space: As has been expected now since June, SpaceX has now officially purchased two floating oil rigs to be used for the launch and landing of its Starship/Super Heavy reusable heavy-lift rocket.

Named Phobos and Deimos, after the two moons of Mars, they are currently undergoing modifications to support Starship launch operations.

SpaceX has long been hinting at future floating launch and landing sites for their Starship launch system. The super heavy lift launch vehicle will have a large blast danger area and pose noise concerns if launched frequently near populated areas. Therefore, sea launch platforms will play a key role in the launch cadence SpaceX plans to reach with Starship, including on-orbit refueling flights for deep space missions and transportation from one place to another on Earth.

Job postings by SpaceX have indicated that work on offshore launch platforms has begun in Brownsville, Texas, near their Starship manufacturing and launch facilities in Boca Chica. Positions included crane operators, electricians, and offshore operations engineers, and several of the job listings specified that the position was part of the company’s Starship program. Job descriptions for these positions included responsibilities like “designing and building an operational offshore rocket launch facility” and required the “ability to work on an offshore platform in Brownsville, Texas.”

Out of work because you live in a fascist Democratic Party-controlled state and have had your job destroyed by their tyrannical policies? Move to Texas and go to work for SpaceX! At the moment at least the United States remains a collection of 50 sovereign states, with the ability of citizens to move from one to the other freely to improve their lives. Some states, such as Texas and Florida, are moving forward under the American concepts of freedom and private enterprise. Others, such as California and New York, are not.

Want to bet which ones will prosper in the coming decade? I pick Texas and Florida. Anyone willing to bet me?

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Musk: Super Heavy will land on launchpad, caught by launch tower

Capitalism in space: In a series of tweets yesterday SpaceX founder Elon Musk revealed that the company is considering landing Starship’s first stage, Super Heavy, on its launchpad but rather than use landing legs it will be caught by the launch tower.

Instead, Musk says that SpaceX might be able to quite literally catch Super Heavy in mid-air, grabbing the booster before it can touch the ground by somehow slotting an elaborate “launch tower arm” underneath its steel grid fins. Although such a solution sounds about as complex and risky as it gets, it would technically preclude the need for any and all booster recovery infrastructure – even including the legs Super Heavy would otherwise need.

While true, catching Super Heavy by its grid fins would likely demand that control surfaces and the structures they attach to be substantially overbuilt – especially if Musk means that the crane arm mechanism would be able to catch anywhere along the deployed fins’ 7m (23 ft) length. Even more importantly, it seems extraordinarily unlikely that such a complex and unproven recovery method could be made to work reliably on the first one or several tries, implying that early boosters will still need some kind of rudimentary landing legs.

The idea is to save weight on the booster. It also would speed its reuse, as there would no longer be a need to transport it from a landing pad back to the launchpad.

Whether this will work will depend on the accuracy of SpaceX’s vertical landing software. That the company has repeatedly proven, from almost the first time it tried it, that it can bring its rockets down exactly where it intends suggests they will be able to be as accurate as necessary.

Nonetheless, expect more than a few launchpad crashes as they work out the kinks on another audacious engineering concept.

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Starship #9 update: 1st flight targeted for shortly after the new year

Capitalism in space: According to this nasaspaceflight update, the first 10-mile-plus flight of the ninth Starship prototype is now targeted for shortly after January 1st.

Starship SN9 has been undergoing integration ops on the launch mount over the Christmas holiday, setting the stage for what will be a streamlined pre-launch test series when compared to that undertaken by SN8.

The first test will involve filling the vehicle with nitrogen, usually in a two-step fashion. Initially, the vehicle will be filled with gaseous nitrogen – called the ambient test, ahead of being loaded with super-cold liquid nitrogen (LN2) for the cryo test. This test sequence is expected early in the coming week, with preparations for testing already ongoing on Monday morning.

Providing all goes to plan with the proofing test, SN9 will be prepared for what is currently expected to be one Static Fire test involving all three Raptors. This is an expedited test schedule compared to SN8, which underwent several Static Fire tests ahead of launch. Two of SN9’s Raptors were installed on the vehicle inside the High Bay. Once the vehicle had made it to the pad, a third engine – SN49 – was installed, completing the trio.

Only after these tests have been completed will a launch date become known, likely via a notice to local air and sea traffic. This, in turn, will be pending acceptable weather conditions and vehicle preparedness going into prop loading tasks. Based on the best-case scenario test flow, the launch could realistically occur within January’s first two weeks.

The goal on this flight likely be will be twofold. First, to reaffirm the engineering and software for controlling the stage during its return to Earth. Second, to complete a successful landing, to prove they have corrected the pressure issue that caused the landing failure during Starship prototype #8’s flight.

The article also gives an update on the many additional Starship prototypes being readied for flight, along with the first Super Heavy prototype. It is expected that Super Heavy will make its first short 500 foot hop sometime in ’21.

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Update on Starship protype #9

Link here. The article not only provides video and the status of prototype #9 after its fall against the side of the assembly building, it also provides the status of the numerous other prototypes, both of Starship and Super Heavy.

In addition, the article shows the clean-up of the remains of Starship #8 from the landing pad.

All told, it appears that Starship #9 has been repaired from its fall, and is being prepped for a 50,000 foot flight sometime around New Year’s.

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Regulators coming after SpaceX’s Boca Chica facility and Starship

Capitalism in space? New FAA documents suggest that government regulators are not happy with the rapid and spectacular development by SpaceX of its Super Heavy/Starship rocket at Boca Chica, Texas, and are eager to impose restrictions and delays.

The issue revolves around revisions to SpaceX’s original FAA approval for its work at Boca Chica because the company has switched from flying Falcon 9 and Falcon Heavy rockets to developing and flying Starship and Super Heavy. While the FAA has been cooperative in issuing the necessary revisions, other agencies have raised red flags.

But the most important document of the bunch is the written reevaluation signed by the FAA on May 22. The file spans 26 pages, was required for SpaceX to receive its suborbital launch license from the FAA on May 28, and incorporates concerns from state and federal environmental agencies.

In the reevaluation, the Texas Parks and Wildlife Department and the US Fish and Wildlife Service took issue with several aspects of SpaceX’s plans and ongoing activities. Those criticisms targeted the “fluid nature” of the company’s construction projects, excessive road closures to Boca Chica Beach (which Brownsville locals prize), around-the-clock work that may affect nocturnal threatened or endangered species, prototype explosions, and sprawling wildfires the company has triggered.

The FAA responded to each concern in the document, ultimately determining “there are no significant environmental changes, and that all pertinent conditions and requirements of the prior approval have been met or will be met” with SpaceX’s suborbital test-flight plans.

However, SpaceX does not yet have the FAA’s go-ahead to launch any Starships to orbit from Boca Chica.

In its replies to concerns noted by other agencies — some of which call for a new EIS [environmental impact statement], which could take years to complete (an eternity in Musk time) — the agency repeatedly noted it is working with SpaceX to draft an “environmental review” of those plans.

Should Joe Biden and the power-hungry and controlling Democrats take control of the executive branch of the federal government, expect the FAA’s desire to help SpaceX to quickly end.

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Reviewing the development of Starship/Super Heavy

Link here. This five-part article is a detailed review of SpaceX’s development of its new completely reusable heavy-lift rocket, with Super Heavy being the first stage booster and Starship being the orbital upper stage capable of returning to Earth, landing vertically, and being reused.

From the article’s conclusion:

The Starship program is unique and one of the most ambitious in the history of rocketry. The design has now gone through at least twelve known versions and four different names!

Its first version was a single or triple-core rocket back in 2013, which has evolved into the single-core stainless steel Starship design under construction today. Even as the design’s size has fluctuated dramatically, its repertoire of missions and roles has expanded.

It started out as a rocket meant to colonize Mars but now is envisioned as an all-purpose carrier rocket to replace the Falcon 9 rocket family. It is expected to launch satellites into Earth orbit, fly people point-to-point on Earth, ferry cargo and crew to and from the Moon, in addition to its original role as a Mars colonization vehicle.

Two significant points: First, SpaceX as a company has shown itself remarkably capable of shifting design and development tracks, on a dime, if it realized there was a better way to do things. Second, the company has also smartly rethought this big rocket’s reason for existing. In the beginning they focused on Musk’s goal of getting to Mars. That concept however had few if no customers, and therefore have little chance of producing profits. Overtime the company adjusted their design goals to expand the rocket’s purposes so that its capabilities would serve as many customers as possible.

The result is a useful product that still could take people to Mars.

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Musk gives update on Starship/Super Heavy

Capitalism in space: During a phone conversation at a conference earlier this week, SpaceX founder Elon Musk gave an update on the development of Starship/Super Heavy, intended to be the first completely reusable rocket.

He did not reveal much that isn’t already known but his broad overview is helpful for understand what is happening at the company’s development facility in Boca Chica, Texas. One detail of note:

Asked on Monday when SpaceX might perform the first orbital Starship launch and re-entry, Musk replied: “Probably next year.”

“I hope we do a lot of flights,” Musk continued. “The first ones might not work. This is uncharted territory. Nobody has ever made a fully reusable orbital rocket. So just having that at all is pretty significant.”

Musk also said that they plan to do a lot of orbital flights before upgrading the ship for humans. I think his experience with Dragon has influenced him on this score.

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Another Starship/construction update at Boca Chica

Link here.

The successfully flown fifth Starship prototype has been moved back to its assembly area while the sixth is now on the launchpad being prepped for its own hop. At the same time, the buildings that will be used for all future ship assembly are going up, as well as construction of the launchpad for Super Heavy, the first stage of this giant reusable rocket.

It appears that SpaceX is going to be alternating hops between prototypes 5 and 6, while it preps prototypes 8 and 9. The use of two alternating prototypes not only speeds testing of the vehicle itself, it also speeds testing of the procedures the company will need for transporting these vehicles about, from the assembly building to the launchpad and then from the landing site back to the assembly building.

Except another hop in mere weeks of Starship prototype #6. As for Super Heavy, the article notes this:

What can be confidently assumed is SpaceX is preparing the facility groundwork for the first assembly and testing of Super Heavy by 2021.

Test programs and new vehicles will always stretch schedules. However, there remains the distinct possibility SpaceX could launch their first Super Heavy rocket before the Space Launch System (SLS – the orange one) is due to conduct her maiden launch at the end of next year. [emphasis mine]

Even if Super Heavy does not fly before SLS, I am very confident in predicting that the SpaceX rocket will fly many more times than SLS, and do it not as an expendable rocket but reused each time.

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Starship fifth prototype set for first 500 foot hop

Capitalism in space: SpaceX fifth Starship prototype has passed all of its static fire tests and is now ready for its first flight, a 500 foot vertical hop.

That hop should occur within days.

I have embedded a nice video that summarizes well all of the work being done right now at SpaceX’s Boca Chica facility in Texas, including the construction of large assembly buildings for both Starship and Super Heavy.
» Read more

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SpaceX to raise another billion in private investment capital

Capitalism in space: SpaceX is now in the process of raising another billion dollars in private investment capital in order to fund both its Starlink and Starship projects.

Space Exploration Technologies, Elon Musk’s reusable rocket venture, is in talks to raise $1 billion in series N funding at a valuation of $44 billion, according to documents reviewed by CNBC. SpaceX plans to use the funding to make its Starlink satellite broadband service operational, and to conduct suborbital and orbital test flights of its Starship and SuperHeavy booster launch vehicle.

Up to now SpaceX has raised just under $2 billion in private capital, which they had said was devoted solely to developing Starship. The company had also said that it was developing Starlink with in-house funds. It appears that — having gotten almost 400 satellites in orbit (with many more coming) — they are now willing to seek outside help to make the Starlink system operational, because this situation allows SpaceX to negotiate the best deal with any investor.

It must also be emphasized that SpaceX is developing Starship/Super Heavy entirely from private funds, not government subsidies. This lack of government funds also means a lack of government oversight, which gives SpaceX complete freedom during development. Government oversight would only slow things down and likely prevent the company from innovating.

Instead, it is free to build the first completely reuseable rocket that also happens to be as powerful as a Saturn 5. And it will do it for less total than NASA has and will spend each year on SLS, for more than twenty years.

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Three Starship prototypes in line for testing

Capitalism in space: SpaceX’s assembly line for building Starship prototypes is heating up, with three such ships completed or under construction in Boca Chica, Texas.

Initially numbered 5 through 7, the goal of the first two will be to do the first full scale vertical hops, flying as high as 7.5 miles.. #7 however has a different purpose:

While stouter than an actual Starship-class methane or oxygen tank, this particular test tank is maybe only 25% shorter than the methane tanks installed on Starship prototypes. According to Musk and effectively confirmed by writing all over the prototype, this particular test tank – formerly Starship SN7 – was built to determine if a different kind of steel could be preferable for future ships.

Shortly after the June 15th test began to wind down, Musk announced that the new material (304L stainless steel) had performed quite well, reaching 7.6 bar (110 psi) before it sprung a leak. The fact alone that it sprung a leak instead of violently depressurizing is already a major sign that 304L is preferable to 301L, as it means that Starships built out of it could fail much more gracefully in the event of a leak instead of collapsing or violently exploding. A step further, SpaceX has already managed to repair the leak on SN7 and will likely test the tank again in the next few days.

SpaceX is once again demonstrating how to properly do this kind of cutting edge development. You test, you fix or, you change, based on what your tests tell you. You don’t lock down design in the early stages, because at that point you really don’t know enough to do so.

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SpaceX hiring engineers for building floating Starship spaceport

Capitalism in space: SpaceX has issued advertisements looking for two engineers to help build an offshore floating spaceport for launching its Starship/Super Heavy reusable rocket.

This plan is not really a surprise, as Musk from his first description of Starship said that it would likely launch and land on floating platforms. The rocket is big, so putting its launch and landing in the ocean reduces the risk to populated areas, while giving the company some flexibility about where it will land. The latter point reinforces the company’s stated goal of using this rocket not only to make interplanetary travel affordable but to also provide point-to-point transportation on Earth.

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