Atlas 5 to launch Cygnus in March

NASA has ordered Orbital ATK to use ULA’s Atlas 5 rocket for its next Cygnus cargo run to ISS in order to maximize the cargo that the capsule can deliver.

A Cygnus reached the station last month with over 5,000 pounds of supplies after launching atop Orbital ATK’s own Antares rocket. It was the first such flight for the booster in two years, a lull instigated by the 2014 explosion of an Antares and Orbital ATK’s decision to replace the main engines with a different design. But the more-powerful Atlas 5 rocket can launch over 7,700 pounds of provisions inside a Cygnus, and the Wall Street Journal reported on Thursday night that NASA has pushed Orbital ATK to buy another Atlas 5 for its greater lift capacity and reliability record.

Sources told Spaceflight Now that the Atlas 5 would launch the OA-7 mission in March and that Orbital ATK was working with Kennedy Space Center to book facility time to process the Cygnus.
It was not immediately clear if NASA or Orbital ATK would pay for the extra costs associated with the Atlas 5 rocket.

This decision by NASA to favor Atlas 5 here over Antares illustrates some of the commercial weaknesses of Antares. Orbital ATK’s decision to launch the rocket from Wallops Island in Virginia had some political advantages, putting their launch facilities in the state and congressional district of legislators whose approval they were soliciting. The decision, however, limited the cargo capacity of the rocket because of the site’s higher latitude. This might also help explain why Orbital ATK has as yet failed to find any other customers for Antares, besides NASA.

I also wonder whether some political pressure from other legislators who favor ULA also helped influence this decision. The political game is brutal these days in Washington and almost nothing connected to the federal government is done anymore without some crony and corrupt political maneuvers in the background.

SpaceX may lose a customer payload

Because of the launch delays at SpaceX, Inmarsat is considering finding another rocket company to launch its fourth Global Xpress satellite.

Inmarsat is worried that even after SpaceX resumes launches with the Falcon booster, it may not be able to make up lost time to assure its satellite is placed on orbit as scheduled. Alternatives the London-based company is considering include flying the spacecraft on the European Ariane 5 rocket, Lockheed Martin Corp.’s Atlas V, or the Russian Proton booster. Mr. Pearce said Inmarsat could stick with SpaceX if it can get an earlier launch slot.

This is all part of the competitive game. Inmarsat needs to get its satellite in orbit in order to better compete in the communications market, and the delays at SpaceX because of the September 1 launchpad explosion are not helping. This announcement puts pressure on SpaceX to move them to the front of the line or else lose the launch. It also increases their chances of finding an alternative should SpaceX not be able to do that.

Virgin Galactic releases Unity test flight program

In a change from the company’s past policy, which made many promises but never revealed their upcoming schedule in any detail, Virgin Galactic today released their planned test schedule for their new Unity spacecraft.

This test will be the first of a sequence of glide test flights. These flights will cumulatively allow us to test and prove the performance of the vehicle in a variety of conditions: both heavy (e.g. simulating the full weight of a load of fuel, oxidizer, and people) and light (with empty tanks) and in between, at a variety of flight path angles and airspeeds, and so forth. This testing of the “corners of the box” is designed to demonstrate how VSS Unity will perform as it returns from space, after the feather system is retracted and the vehicle becomes a glider and lands on the runway like an airplane. In addition, this phase of flight will also demonstrate and test our abort modes – which culminate in a safe glide back to the runway.

Our team of flight test experts has developed a set of requirements for each planned test flight as well as detailing exactly what we need to test in order to be ready to proceed to the next phase of rocket powered flights. We will fly as many flights as we need to in order to achieve all these objectives.

The schedule, quite properly, does not include any dates. In the past the company and Richard Branson, would make many grand promises about when their test program would be completed without providing any details of what they planned to do during that test program. This time, Branson is quiet, they have announced no schedule dates, but have provided good information about the test program itself. This is a very good change.

China company to launch suborbital tourists by 2020

The competition heats up: A Chinese company has announced that it is building a reusable suborbital spaceship to fly suborbital tourists by 2020.

Han Qingping, president of ChinaRocket Co Ltd in Beijing, said the company first will develop a 10-metric-ton reusable spacecraft and use it to ferry three to five travelers to a height of 80 km for a new perspective on the mother planet and experience weightlessness. That is the upper part of the mesosphere, higher than jets and balloons can travel, but just below the height where satellites fly.

No prices were given. “By 2025, a 100-ton reusable spacecraft will be produced to send up to 20 passengers to an orbit as high as 140 km above the ground,” he said. That’s into the thermosphere, and is high enough to be considered space. “Furthermore, we will begin to use the 100-ton vehicle to perform intercontinental scheduled flight and long commercial spaceflight around 2030.”

The proposal is audacious, especially its promised launch date of the suborbital craft in 2020 and an orbital craft in 2025. Nonetheless, the announcement illustrates the direction that rocketry appears to be heading, reusable vehicles capable of frequent reuse at less cost.

Virgin Galactic to begin glide tests of Unity

Virgin Galactic will begin the first glide tests of its new SpaceShipTwo, Unity, this week.

Virgin Galactic test pilot CJ Sturckow, speaking at a “Space Stories” event at The Explorers Club here Oct. 29, said the company has scheduled the first glide flight of the vehicle, named VSS Unity, on Nov. 1. That flight would come after a single “captive carry” test flight of the vehicle in September, when the vehicle remained attached to its WhiteKnightTwo carrier aircraft for its entire flight. “It’s ready to fly, and I’m really looking forward to seeing that,” he said of SpaceShipTwo’s upcoming glide flight.

That glide flight will be the first time VSS Unity has flown on its own, and will be the first in a series of glide flights before Virgin Galactic installs a hybrid rocket motor for powered flight tests.

According to the article, the new rocket motor has successfully completed several long duration test firings.

Virgin Galactic is running out of time. Their competition, Blue Origin, appears much closer to flying passengers.

Commercial space industry meets to set its own safety standards

Because of legal restrictions that prevent the FAA from imposing its own safety regulations on the commercial space industry, the industry itself is forming its own committee to work out its own standards.

At a meeting here Oct. 24, ASTM International, an organization founded in 1898 that develops voluntary consensus standards for a wide range of industries, agreed to move ahead with the creation of a committee that will work on creating such standards for commercial launch vehicles, spacecraft and spaceports. “It will allow industry to use a 110-year-old process to produce consensus standards,” said Oscar Garcia, chairman of the standards working group of the FAA’s Commercial Space Transportation Advisory Committee (COMSTAC), during a meeting of that working group here Oct. 25. The new committee, he said, “will develop standards and related roadmaps to address activities such as human spaceflight occupant safety standards, spaceports and space traffic management.”

A total of 53 people representing 29 companies and organizations attended that kickoff meeting, said Christine DeJong, director of business development for ASTM International, at the COMSTAC working group meeting. The committee won’t be formally created until after the completion an internal ASTM review process.

This is excellent news. It is far better that the industry voluntarily puts together and imposes its own safety standards than if the federal government imposes those rules. The government can’t possibly know the situation as well as the industry. This will guarantee that those rules will be not only work, but they will be cost effective and will not act to squelch innovation and experimentation.

SpaceX update on Sept 1Falcon 9 launchpad explosion

SpaceX today released an update on its investigation of the September 1 Falcon 9 launchpad explosion.

Previously, we announced the investigation was focusing on a breach in the cryogenic helium system of the second stage liquid oxygen tank. The root cause of the breach has not yet been confirmed, but attention has continued to narrow to one of the three composite overwrapped pressure vessels (COPVs) inside the LOX tank. Through extensive testing in Texas, SpaceX has shown that it can re-create a COPV failure entirely through helium loading conditions. These conditions are mainly affected by the temperature and pressure of the helium being loaded.

SpaceX’s efforts are now focused on two areas – finding the exact root cause, and developing improved helium loading conditions that allow SpaceX to reliably load Falcon 9. With the advanced state of the investigation, we also plan to resume stage testing in Texas in the coming days, while continuing to focus on completion of the investigation.

The report suggests that they are starting to pin down the very specific temperature and pressure conditions during loading of the helium tank that cause the problem, which also suggests they will soon also be able to adjust their procedures to avoid those conditions. This also suggests that they repeated assurances that they will be able to fly before the end of the year are not unreasonable.

Designing a propulsion system for cubesats

The competition heats up: Just like the Chinese tests of a smallsat propulsion system noted in my previous post, this U.S. company is designing a propulsion system for cubesats.

McDevitt’s propulsion system is deceptively simple. It combines rocket-fuel-grade hydrogen peroxide with a patented proprietary catalyst to create a chemical reaction that results in thrust channeled through tiny square nozzles incorporated into the small satellite. The system allows the satellites to be steered or stopped. The only byproduct of McDevitt’s tiny rocket motors is water vapor.

Except for this quote the article doesn’t provide much information about the design, probably because the builders didn’t reveal the details for proprietary reasons. They hope to launch a test satellite by 2018.

Russia and ESA in money dispute

A money dispute between Russia and France could threaten the ESA/Russian ExoMars partnership, as well as the Arianespace deal that launches Soyuz rockets from French Guiana.

In what appears to be an attempt to force France’s European neighbors to apply pressure to Paris, Roscosmos hinted that multiple cooperative space efforts between Russian and the European Union, and with the European Space Agency (ESA), could suffer if the payments are not freed. The payments, which are not disputed by Arianespace, have been one of the collateral effects of the battle by former shareholders of Russia’s Yukos oil company. In 2014, these shareholders won an initial award of $50 billion from an international arbitration panel in The Hague, Netherlands, against the Russian government for dismantling the company.

Since then, the shareholders have been trying to collect Russian government assets wherever they find a sympathetic legal environment outside Russia, including France and Belgium. In France, different shareholder representatives sought seizure of the Eutelsat and Arianespace payments. The same dispute has blocked payments to other Russian companies. Paris-based satellite operator Eutelsat owes Russia’s biggest satellite operator, Russian Satellite Communications Co. (RSCC) of Moscow, around $300 million for services related to Eutelsat use of RSCC satellites.

Russia needs cash, which is why they need their partnership with Arianespace, which has brought them a lot of cash over time. Their problem is that the money owed the Yukos oil company shareholders has allowed those shareholders to put liens on any Russian earnings in Europe, which has only increased Russia’s financial bind. If Russia can’t get its hands on its Arianespace earnings, then it really makes no sense for them to continue the partnership. Better to threaten to pull out with the hope that the threat will maybe force payment.

Moreover, Russia might also be realizing that it cannot at present afford to participate in ExoMars and is looking for a way to get out of that commitment. This money dispute gives them that out.

Russia considers using Ukrainian rocket

For the first time since it annexed Crimea, Russia has opened negotiations with a Ukrainian company to possibly use its Zenit rocket to launch a Russian satellite.

RKK Energia of Korolev, Russia, entered negotiations with KB Yuzhnoe of Dnepropetrovsk, Ukraine, on a potential deal to launch a satellite for Angola on a Ukrainian-built Zenit rocket. Under the proposed plan, the Angosat-1 satellite would ride the last fully assembled Zenit rocket still remaining in Baikonur. The mission is seen by industry insiders as the first step in the resumption of Zenit missions, which if successful, will eventually shift from Baikonur to the Sea Launch ocean-going platform based in Long Beach, California.

The situation here is beyond complicated. Russia remains in many ways in a state of war with Ukraine. Yet, the Sea Launch platform, recently purchased by a Russian airline company, needs the Ukrainian Zenit rocket. It appears that this need is forcing the Russians to once again buy from the Ukraine. At the same time, Sea Launch remains parked in the U.S., and will likely not be available until Sea Launch and Russia settle the lawsuit Boeing has filed against the company. Meanwhile, the Zenit rocket in question however needs refurbishing and was originally built to launch a different satellite, which will have to agree to fly on a different launch vehicle.

Did fueling procedures cause Falcon 9 launchpad explosion?

This Wall Street Journal article today speculates that “problematic fueling procedures” might have caused the September 1 Falcon 9 launchpad explosion.

Company officials have said it is too early to arrive at definitive answers, though one person familiar with the investigation said initial concerns about potentially substandard welds have been relegated to a low priority. If testing bears out early findings focusing on problematic fueling practices instead of hardware flaws, SpaceX likely will avoid a major redesign effort or extensive quality-control checks that could drag on for months.

Caution must be exercised here. The article depends on unnamed sources, and does not provide any details describing how fueling procedures could have caused the explosion.

Virgin Galactic lawsuit against Firefly moves forward

Virgin Galactic last week moved forward aggressively in its lawsuit against Firefly Space Systems, its officers, and its business partners for using stealing trade secrets.

According to the Complaint, Galactic hired Markusic in 2011 as its VP of Propulsion. Markusic’s role gave him intimate knowledge of the Company’s research into liquid rocket propulsion, space vehicle architecture, “aerospike” technology, and other confidential projects. While still employed at Galactic, Markusic allegedly solicited business partners and founded Firefly based on concepts and data he obtained in the course of his work. Galactic maintains that Markusic and Firefly relied on and continues to use the Company’s technical and marketing information, as well as Markusic’s engineering notes from his tenure at Galactic, to develop products such as a recently announced small launch vehicle.

The worst thing about this court battle to me is that if Virgin Galactic has developed worthwhile technology in connection with the aerospike engine, they have done nothing to develop it, and are now acting to squelch someone else’s effort.

Two Trump advisers push for National Space Council

In a somewhat vague op-ed today, two Trump space policy advisers, former Congressman Robert Walker and University of California-Irvine professor Peter Navarro, recommend the re-establishment of the National Space Council to coordinate the U.S.’s civilian space effort.

Despite its importance in our economic and security calculations, space policy is uncoordinated within the federal government. A Trump administration would end the lack of proper coordination by reinstituting a national space policy council headed by the vice president. The mission of this council would be to assure that each space sector is playing its proper role in advancing U.S. interests. Key goals would be to would create lower costs through greater efficiencies. As just one example, a Trump administration will insist that space products developed for one sector, but applicable to another, be fully shared.

Here, it makes little sense for numerous launch vehicles to be developed at taxpayer cost, all with essentially the same technology and payload capacity. Coordinated policy would end such duplication of effort and quickly determine where there are private sector solutions that do not necessarily require government investment. [emphasis mine]

This analysis of the op-ed at SpacePolicyOnline.com gives some history of the National Space Council, as well as range of opinions about its usefulness.

Opinions in the space policy community about the value of such a Council run the gamut. Opponents argue it is just one more White House entity that can say “no” to any idea, but without the clout to say “yes” and make something happen. Supporters insist that a top-level mechanism is needed not only to effectively coordinate government civil and national security space programs, but to bring in the commercial sector and develop a holistic approach to space.

Walker and Navarro clearly share the latter opinion. They say the Council would “end the lack of proper coordination” and “assure that each space sector is playing its proper role in advancing U.S. interests.”

I however want to focus on the highlighted text above from the op-ed. This language appears to suggest that these advisers do not think it efficient for NASA to buy rockets and spacecraft from competing private companies, as it is doing with its cargo and crew ferries to ISS. If so, their advice will mean that a Trump administration will eliminate the competition that has been so successful in the past decade in lowering NASA’S costs and getting so much more done.

Yet, in the very next paragraphs Walker and Navarro say this:
» Read more

New comments by Musk on Sept 1 launchpad explosion

Unconfirmed and leaked statements made by Elon Musk at a National Reconnaissance Office presentation on October 13 suggest that the investigation is getting close to identifying the cause of the September 1 Falcon 9 launchpad explosion.

“It might have been formation of solid oxygen in the carbon over-wrap of one of the [helium] bottles in the upper stage tanks,” according to an excerpt of Musk’s remarks. “If it was liquid, it would have been squeezed out. But under pressure it could have ignited with the carbon. This is the leading theory right now, but it is subject to confirmation.”

Musk’s is also reported to have said that they found they could “…exactly replicate what happened on the launch pad if someone shoots the rocket.” He also dismissed this as a likely cause, though it has forced them to review their future launch security measures.

The article provides some very good additional analysis of the solid oxygen theory above. It suggests that though much of this technology has been used somewhat routinely in the launch industry for years, the specific environment used by SpaceX in its Falcon 9 rocket might have produced a new situation that caused the failure.

Vector Space Systems signs $60 million contract

The competition heats up: Vector Space Systems, which recently began work on a rocket factory in Tucson, today announced the signing of a new $60 million launch contract.

Vector Space Systems, a micro satellite space launch company comprised of new-space industry veterans from SpaceX, Virgin Galactic, McDonnell Douglas and Sea Launch, today finalized an agreement with York Space Systems, an aerospace company specializing in small and medium class spacecraft, to conduct six satellite launches from 2019 through 2022 with the option for 14 additional launches. The first launch through the agreement will also be the inaugural launch of the Vector-H vehicle, which is capable of launching 100 kg into orbit, and will provide an integrated spacecraft to customers through a standardized platform.

York Space Systems will use the launches with Vector Space Systems to place their standardized S-Class satellite platform into orbit for commercial and government customers. York Space Systems’ satellites will also employ the unique Electric Upper Stage which uses Vector Space Systems’ propriety electric propulsion technology as the final insertion stage of the Vector-H to place the satellites into orbital altitudes up to 1000 km with zero loss of launch throw mass capability.

It seems that there are now a lot of competing space races going on in the private aerospace industry. SpaceX and Boeing are racing to launch astronauts to ISS. SpaceX and Blue Origin are racing to reuse rockets. Blue Origin and Virgin Galactic are racing to launch the first suborbital tourists. A handful of private companies are racing to win the Google Lunar X-Prize. Arianespace, ULA, and Russia are racing with SpaceX for big payload launch contracts.

And a new group of small rocket companies are racing to capture a new burgeoning small satellite industry. Based on the most recent reports, it looks to me that Vector Space Systems and Rocket Lab are in the lead, though who will be first remains unclear. Hopefully, both will win by launching successfully and competing against each other.

Antares successfully launches Cygnus

After two years of redesign, Orbital ATK’s Antares rocket tonight successfully put a Cygnus cargo capsule into orbit.

Considering that every single one of the vehicles that fly to ISS (Soyuz, Dragon/Falcon 9, Cygnus/Antares, HTV) has been experiencing some issue that has delayed each of their launches, this success tonight must be a relief to managers and engineers in both Russia and the U.S.

Next comes a manned Soyuz launch on Wednesday.

Used Dragon to fly in 2017

The competition heats up: SpaceX has confirmed that they will reuse a Dragon capsule to bring cargo to ISS in the spring of 2017.

This plan had already been revealed earlier. The news here is simply that NASA and SpaceX have finalized the decision and picked the actual schedule cargo mission that will use a Dragon capsule. What is more significant is this:

SpaceX plans to reuse Dragon spacecraft through the remainder of its current CRS contract, which runs through SpX-20. [Benjamin Reed, SpaceX director of commercial crew mission management] did not discuss how many Dragon spacecraft are available to be reused, or how many times SpaceX believes a Dragon capsule can be flown.

If successful, Reed said it would allow SpaceX to end production of the cargo Dragon spacecraft. “We’ll be reflying Dragons going forward, and be able to close down the Dragon 1 line and move all the way into Dragon 2,” he said, referring to the next-generation version of the Dragon being developed for commercial crew missions.

In other words, their goal is to transition very quickly from disposable capsules to a fleet of capsules that they fly over and over again.

No more manned Soyuz purchased by NASA after 2019

The competition heats up: Both Boeing and SpaceX better get their manned capsules working by 2019, because NASA at this point has no plans to buy more seats on Russian Soyuz capsules after the present contract runs out.

Even as the commercial crew schedules move later into 2018, NASA officials say they are not considering extending the contract with Roscosmos — the Russian space agency — for more launches in 2019. The last Soyuz launch seats reserved for U.S. astronauts are at the end of 2018.

It takes more than two years to procure components and assemble new Soyuz capsules, so Russia needed to receive new Soyuz orders from NASA by some time this fall to ensure the spacecraft would be ready for liftoff in early 2019.

The second paragraph above notes that even if NASA decided it needed more Soyuz launches, it is probably too late to buy them and have them available by 2019.

Vector Space Systems to open Tucson facility

The competition heats up: Vector Space Systems has decided to build a rocket manufacturing facility in Tucson.

The Tucson-based company is expected to create 200 jobs locally within three years of beginning operations, at an average annual salary of $70,000. It could employ as many as 500 people within five years as production ramps up, said its co-founder and CEO, Jim Cantrell. Vector plans to invest roughly $19 million during the first three years, and possibly as much as $50 million over the next 15 years, according to Pima County officials. The total direct economic impact of the facility could be $290 million over five years, says an analysis by Phoenix-based Applied Economics completed for Sun Corridor Inc., the local economic-development agency. The company plans to build 36,000 square feet of office space and another 40,000 square feet for manufacturing south of Tucson International Airport.

The company already has several million in smallsat launch contracts, plus options for $160 million more once they begin producing rockets.

The first nation in space?

A science research center has announced it is forming an independent nation in space which anyone can join.

If you are 18 or over and have an email address, you can apply to become a ‘citizen’ of Asgardia today. At the time of this writing, more than 4,900 people have signed up, including at least one Popular Science editor. “When the number of those applications goes above 100,000 we can officially apply to the UN for the status of state,” said Ashurbeyli, adding that Asgardians would not have to give up citizenship in their countries of origin.

The group hopes to launch its first satellite in 2017 or 2018. How it will avoid being under the jurisdiction of any other country remains to me a mystery.

Eventually, when there are thriving reasonably self-sufficient colonies in space, circumstances will demand that they declare their independence from what is becoming an increasingly oppressive Earth culture. Until then, declarations like Asgardia are nothing more than publicity stunts that are not going to go anywhere.

Russia gets two contracts for Proton

The competition heats up: Russia has signed two new contracts using its newly announced Proton-Medium rocket configuration.

Both contracts are for the same launch. The primary payload will be a Intelsat communications satellite. The secondary payload will be Orbital ATK’s first Mission Extension Vehicle (MEV-1), which is actually more significant and somewhat ground-breaking.

The MEV-1 provides life-extending services by taking over the propulsion and attitude control functions. Satellites have an average of 15 years of life on orbit, before they need to be replaced. The vehicle itself has a 15-year design life with the ability to perform numerous dockings and undockings during its life span. “Rather than launching new satellites, operators can extend the life of healthy in-orbit satellites, providing enhanced flexibility through Orbital ATK’s scalable and cost-efficient capabilities,” noted Our simple approach minimizes risk, enhances mission assurance, and enables our customers to realize the maximum value of their in-orbit satellite assets.”

The launch of MEV-1 will involve in-orbit testing and a demonstration to be performed with an Intelsat satellite. MEV-1 will then relocate to the Intelsat satellite scheduled for the mission extension service, which is planned for a five-year period. Intelsat will also have the option to service multiple satellites using the same MEV.

If MEV-1 proves successful, Orbital ATK will have built, launched, and made money from the first robot repair satellite. While at first glance this success suggests that satellite companies will need to launch fewer satellites, thus reducing the market demand for rockets, what it will really do is make the orbiting satellite more useful and profitable, thus encouraging new players to enter the market. The demand for satellites will increase, thus increasing the demand for rockets.

Ain’t freedom and private enterprise grand?

Boeing pushes back first Starliner flights

Boeing has delayed the first test flight of its Starliner manned capsule from the end of 2017 until June 2018.

Boeing says that production delays and problems with qualification tests are partly to blame for the timeline slip. The company also found a production flaw in September that forced them to get rid of a main element on one of their spacecrafts — a dome that made up the pressure shell of the crew module. All of these complications combined prompted Boeing to push back the development timeline of Starliner by about six months.

NASA to offer port on ISS for private modules

The competition heats up: NASA to offer port on ISS for private modules.

Several companies have previously expressed an interest in adding a module to the ISS for commercial or NASA use. In April, Bigelow Aerospace said it had made an unsolicited proposal to NASA to add one of its B330 modules under development to the ISS. In August, the company received an award from NASA’s Next Space Technologies for Exploration Partnerships (NextSTEP) to study that concept in more detail.

Axiom Space, a company led by former NASA station program manager Mike Suffredini, announced in June plans to develop a commercial module that could be added to the station as a precursor to a standalone commercial space station. Suffredini said in July that his company planned to respond to the NASA RFI.

Another venture that received a NASA NextSTEP award in August was a consortium called Ixion, which includes NanoRacks, Space Systems Loral and United Launch Alliance. Ixion will study converting a Centaur upper stage into a commercial ISS module.

This confirms my belief that ISS will not be retired in 2024, but will slowly transition to private hands and will be steadily replaced by new private modules as old ones wear out.

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