Musk says Starship will be ready for first orbital launch in May

Capitalism in space: In a tweet yesterday Elon Musk said that Starship will be ready for first orbital launch in May, a delay of two months from his previous announcements.

“We’ll have 39 flightworthy engines built by next month, then another month to integrate, so hopefully May for orbital flight test,” Musk tweeted in response to CNBC.

While the delay could certainly be because the company needed to prepare enough Superheavy engines, I also suspect it is also because Musk now expects the FAA to not approve the environmental reassessment of Starship’s Boca Chica launch site by the end of March, as has been promised. I predict that sometime in the next few days the FAA will announce another one-month delay in that process, the fourth such delay by that federal agency.

In late-December, when the FAA announced the first delay, I predicted that the first orbital launch of Starship would not happen until the latter half of ’22. I now think that prediction was optimistic. I firmly believe the federal government, controlled by Democrats, will delay that launch until after the mid-term elections in November. It appears to me that the Biden administration wants to reject the environmental reassessment, which would block Starship flights from Boca Chica for years. It just doesn’t want to do it before November, because of the negative election consequences.

I truly hope my cynical and pessimistic analysis is utterly wrong. So far, however, my prediction has proven to be more right than wrong.

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SpaceX ends future business with launch services company Spaceflight

Capitalism in space: For reasons not explained, SpaceX has ended all further business with the launch services company Spaceflight, which acts to find and integrate smallsats from many different companies into a package for launch.

Spaceflight also provides many of those smallsats with a small tug, dubbed Sherpa-LTC, to move them into their preferred orbit once deployed from the Falcon 9 upper stage. It looks like there have recently been problems with this tug that Spaceflight has not been able to resolve to SpaceX’s satisfaction.

The propulsion leak on Spaceflight’s Sherpa-LTC vehicle was discovered about three weeks before the Jan. 13 SpaceX Falcon 9 Transporter-3 launch. Root-cause analysis of the leak traced the problem to an oxidizer circuit in the propulsion system, which worked as designed but vented some trapped liquid due to a design flaw.

…Regarding the upcoming launch, Spaceflight began working with SpaceX to address concerns about “the analysis and test results of Sherpa and its customer payloads” as soon as it became aware of them.

Despite Spaceflight’s “best efforts, SpaceX chose not to fly the Sherpa vehicle until the analysis and test approaches could be better understood,” Sorensen said. “We continue to work with SpaceX to understand their decision and address any concerns for future missions.”

It appears, though not confirmed, that SpaceX is not just worried about Sherpa, but is also concerned about Spaceflight’s quality control efforts, and that might be the reason it has reject Spaceflight from future launches.

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OneWeb signs deal with SpaceX to launch its remaining satellites, replacing Russia

Capitalism in space: Just 18 days after its contract with Arianespace was suspended because of Russia invasion of the Ukraine, OneWeb has now signed a deal with SpaceX to use its Falcon 9 rocket to launch the remaining 200+ satellites in its satellite constellation.

Few details about the agreement were released Monday morning. “Terms of the agreement with SpaceX are confidential,” OneWeb said in a statement.

OneWeb said the “first launch” with SpaceX is expected before the end of this year, suggesting the company anticipates multiple flights on SpaceX rockets.

It appears that launches could start before the end of this year

There are two big losers in this story. The obvious one is Russia, as it has lost OneWeb as a satellite customer. The second, less obvious, is Arianespace, as it appears it has also lost OneWeb as a customer. It will also have to refund OneWeb any payments the satellite company made for launches that have not occurred, even those that Arianespace had paid Russia for which Russia is refusing to refund.

Though no details have been released about the deal, I would not be surprised if OneWeb got a better price than what it was paying Arianespace. I also suspect that Elon Musk was willing to make this deal with OneWeb, the prime competitor to his Starlink satellite constellation, because he favors the Ukraine in this war.

Finally, this deal will not only make Russia look bad, it will make SpaceX look magnificent. Its PR value cannot be measured for the company.

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SpaceX launches another 53 Starlink satellites

Capitalism in space: SpaceX tonight successfully used its Falcon 9 rocket to launch another 53 Starlink satellites into orbit.

The first stage completed its 12th flight, a new record. The fairings were also reused, one half for the fourth time and the other for the second time. SpaceX continues to maintain a one launch per week schedule in 2022.

At posting the upper stage still had one more engine burn to insert itself into the final orbit, followed by satellite deployment.

The leaders in the 2022 launch race:

11 SpaceX
6 China
3 Russia
2 ULA

The U.S. now leads China 17 to 6 in the national rankings.

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Elon Musk targets 2029 for first Starship manned mission to Mars

Capitalism in space: In a tweet today Elon Musk announced 2029 as his present target date for the first Starship manned mission to Mars.

This target date should not be considered firm, though it must be taken seriously. Musk’s past predictions tended to be optimistic, but also not unrealistic. If Starship development proceeds at the pace SpaceX is presently maintaining, this date is wholly doable.

The article at the link also said that the first Starship orbital test flight “is expected to take place within the next month.” That certainly matches with Musk’s previous statements, but ignores the bureaucratic delays from the FAA that at the moment prevent it from happening.

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Sierra Space signs Mitsubishi as partner in private Orbital Reef space station project

Capitalism in space: Sierra Space has now partnered with Japan’s Mitsubishi for developing technology to be used on the private commercial Orbital Reef space station project.

The companies did not elaborate on the technologies they will consider for Orbital Reef under the agreement. MHI does have extensive experience in International Space Station operations as the manufacturer of the Kibo laboratory module, which was installed on the station in 2008. The company also built the HTV cargo spacecraft and H-2 launch vehicle that launched those spacecraft to the station.

…Sierra Space’s role in Orbital Reef includes providing inflatable modules called the Large Integrated Flexible Environment (LIFE) Habitat. The company’s Dream Chaser vehicle under development will transport cargo and crew to and from the station.

A consortium led by Blue Origin announced Orbital Reef last October. In addition to Blue Origin and Sierra Space, Boeing will provide a science module, CST-100 Starliner commercial crew vehicle and support for station operations, while Redwire Space will handle microgravity research and manufacturing, payload operations and deployable structures.

This deal suggests that the project wants more experience in its stable. Also, by partnering with Mitsubishi, it likely garners political support in Japan.

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Orbit Fab wins contract to outfit U.S. military satellites for refueling

Capitalism in space: Orbit Fab has won a $12 million contract to outfit U.S. military satellites with its refueling port.

The funding includes $6 million from the U.S. Air Force and U.S. Space Force, and $6 million from Orbit Fab’s private investors. The contract is for the integration of Orbit Fab’s fueling port, called RAFTI — short for rapidly attachable fluid transfer interface — with military satellites. The port allows satellites to receive propellant from Orbit Fab’s tankers in space.

At present there are no refueling missions scheduled, simply because the satellites that could be refueled are not yet in orbit. Orbit Fab and the military however are discussing an in-orbit demo mission.

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The world’s two biggest rockets move to their launchpads!

The real cost of SLS and Orion
The expected real per launch cost of SLS and Orion

The big news in the mainstream press today is the planned rollout from the Vehicle Assembly Building (VAB) of NASA’s SLS rocket this evening in preparation for its dress rehearsal fueling and countdown planned for April 3rd.

This article by Newsweek is very typical. It glows with facts lauding SLS’s gigantic size and the monumental systems designed to slowly transport it the four miles from the VAB to the launchsite.

At a height of 322 feet (ft), making it taller than the 305ft Statue of Liberty, the SLS will be the largest rocket to move to a launchpad since the Saturn V launched on its last mission in 1973, when it carried the Skylab space station into orbit around Earth. Its size has seen NASA dub it a Mega-Moon rocket.

NASA says that the four-mile journey from the Vehicle Assembly Building to the launch pad at NASA’s Kennedy Space Center in Florida, where the SLS was recently adorned with the NASA logo, will take between 6 and 12 hours. It will be carried on the back of NASA’s 6.6-million-pound crawler vehicle. [emphasis mine]

If that April 3rd countdown dress rehearsal goes well, SLS will be rolled back to the VAB and then prepped for its first launch, presently scheduled tentatively for May ’22, though more likely in June or July.

For NASA the rollout today is somewhat of a relief. SLS was originally supposed to launch in 2015, making it seven years behind schedule. It has also been enormously expensive, costing close to $30 billion to build, if one does not count the $20 billion cost of the Orion capsule it carries. That the agency finally has this rocket assembled and almost ready to launch, after so many delays and cost overruns, means that NASA might finally be able to prove it is a reality, not simply a boondoggle designed by Congress to funnel cash through NASA to their constituents.

The Newsweek article however strangely ignores the launchpad stacking of another equally gigantic rocket that occurred yesterday. » Read more

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Overview of the impact Russia’s invasion is having on the Ukraine’s space industry

Link here. The summary focuses on the major aerospace regions in the Ukraine, Dnipro and Kharkiv, outlining how they have so far been untargeted by the Russian invasion.

“In Dnipro, Yuzhmash and Yuzhnoye have not been bombed or targeted by missile attacks so far. One of the possible reasons is that Russia’s plan is to take them over as part of their invasion, so they intend to keep these facilities intact,” Usov said. “Because of the Russian attacks in the Dnipro region, these facilities are not operating at full capacities, and they were forced to halt work on their projects. But a share of their employees ensures their operations continue.”

The situation is the same in Kharkiv. No aerospace facilities have been directly targeted, but the war has shut down some operations, while others — especially those partnering with western nations or companies — have gone almost entirely virtual.

The article also describes a Ukrainian startup, Orbit Boy, that is trying to develop an air-launched smallsat rocket in partnership with companies in Poland and Italy. The war is making this development difficult, if not impossible.

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Launching a rocket using atomic explosions?

Glenn Reynolds and Leigh Outten have just co-written a short paper advocating the use of “pulsed nuclear space propulsion” to launch rockets. You can download it here.

The concept, as first described in the 1950s, is described in the paper as follows:

It is not a tremendous surprise that when you set off an atomic bomb next to something, that something will move. That it could also remain essentially intact, however, was considerably more surprising. The challenge for the Orion team was to produce a spacecraft that could function after being subjected to not one, but many, nearby nuclear detonations, and that could be steered and navigated by an onboard crew.

This turned out to be easier than it sounds. The Orion spacecraft design that resulted involved a large steel “pusher” plate, behind a rather large spacecraft with a total weight of over 4,000 tons. That sort of design is very different from the spaceships we’re used to today.

The bulk of their paper reviews the legal obstacles to launching such rockets, as both the Outer Space Treaty and the Limited Test Ban Treaty put limits on the use of nuclear weapons in space. The paper argues that these limits would not apply to rockets propelled by atomic explosions, since the explosions would not be used as weapons.

The paper also argues that the technical obstacles for building such rockets are also solvable, and might even be easy to solve. This particular quote stood out starkly to me:
» Read more

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OneWeb and Arianespace scramble to find a rocket to launch satellites

Capitalism in space: With the cancellation of the last six Soyuz-2 launches for OneWeb and Arianespace due to Russia’s invasion of the Ukraine, the two companies are struggling to find an alternative rocket to launch the remaining 216 satellites that would complete OneWeb’s satellite constellation.

OneWeb has already paid Arianespace for the launches, so the responsibility to get the satellites in orbit is at present Arianespace’s. The problem is that its flight manifest for both the Ariane-5 (being retired) and the new Ariane-6 rocket are presently full.

Going to another rocket provider is problematic, even if a deal could be negotiated. The flight manifest for ULA’s Atlas-5 and Vulcan rockets is also filled. Though SpaceX’s Falcon 9 could probably launch the satellites, that company’s Starlink satellite constellation is in direct competition with OneWeb, which makes it unlikely the two companies could make a deal.

There have been negotiations with India to use its rockets, but it is unclear at present whether this will work.

One other option is to buy a lot of launches from the smallsat rockets of Rocket Lab, Virgin Orbiter, and Astra. This will likely cost more because more launches will be required, and that would required a complex negotiation between all parties.

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Astra successfully completes its second orbital launch

Capitalism in space: After a February 10, 2022 launch failure, the rocket startup Astra today successfully completed its second orbital launch and first in 2022, putting its first commercial payloads into orbit.

Unfortunately the separation and deployment of a payload platform from the upper stage had not been confirmed as of this posting. While the payloads can still function attached to the upper stage (they are not fully functional satellites), if this deployment turns out to be a failure it will put a stain on the launch. Astra confirmed the successful deployment of the payloads about an hour after launch.

That the company could investigate a launch failure, fix the problem, and resume launches in just over a month however speaks well for its future. If the deployment failed fixing it should proceed as quickly. Meanwhile, the company announced yesterday a new multi-launch contract through 2025 with Spaceflight, which finds launches for smallsats and also provides a small tug to move them into their preferred orbit.launches.

The leaders in the 2022 launch race remain unchanged:

10 SpaceX
5 China
2 ULA
2 Russia

The U.S. now leads China 16 to 5 in the national rankings.

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