Four American launches in the four days

UPDATE: Rocket Lab’s launch has been delayed to 11:05 pm (Eastern) August 28 due of weather.

Beginning tomorrow, the next four days will be very busy for the American space rocket industry, with three companies attempting to complete four different launches.

First comes Rocket Lab, which will attempt its first launch of its Electron rocket since its first operational launch failure on July 4. Launch is scheduled for 11:05 pm (Eastern) on August 26th.

Next ULA is scheduled to use its most powerful rocket, the Delta 4 Heavy, to put a National Reconnaissance Office surveillance satellite into orbit. Launch is set for 2:12 am (Eastern) on August 27th. This very expensive rocket (which costs three to four times that of a Falcon Heavy) has only four launches left before being permanently retired.

Then SpaceX will attempt two launches in quick succession. The first will launch at 7:19 pm (Eastern) on August 27th, putting up an Argentinian Earth observation radar satellite. On this launch the first stage is a new one, and will attempt the first landing at Cape Canaveral since March 2020.

SpaceX will then follow with its third Starlink launch this month and twelfth overall, scheduled for 10:30 am (Eastern) on August 29th out of its facility at Cape Canaveral, assuming the other launches at Kennedy go as planned.

Moreover, the startup smallsat rocket company Astra is also aiming to attempt its first test launch before the end of August. The date is not yet set.

Busy times for sure, but note that this is only the beginning. I expect by the end of the 2020s the launch schedule will get increasingly packed. Soon having three three launches per week will seem routine.

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Musk: 100+ reuses of Falcon 9 1st stages possible

Capitalism in space: According to Elon Musk:, based on what SpaceX has learned so far in reusing the 1st stages of its Falcon 9 rocket, it is entirely possible that the present design could result a hundred or more reuses.

Now, with all that experience in hand and a Falcon 9 Block 5 booster already 60% of the way to the ten-flight reuse milestone, Musk says that “100+ flights are possible” and that “there isn’t an obvious limit.” While “some parts will need to be replaced or upgraded” to achieve dozens or hundreds of booster reuses, Musk says that SpaceX “almost never need[s] to replace a whole [Merlin 1D] engine.

Given that a Falcon 9 booster’s nine M1D engines are likely the most difficult part of each rocket to quickly and safely reuse, it’s extremely easy to believe that individual boosters can launch dozens – if not hundreds – of times with just a small amount of regular maintenance and repairs. In that sense, SpaceX has effectively achieved Musk’s long-lived dream of building a rocket that is (more or less, at least) approaching the reusability of aircraft.

The next step in this effort will be to shorten the turnaround times. At the moment the best time between any booster’s reflight has been just under two months. SpaceX has said they want to be able to refly boosters in just days.

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SpaceX launches three commercial plus more Starlink satellites

Capitalism in space: SpaceX today successfully launched three commercial Earth reconnaissance satellites plus another 58 Starlink satellites.

They have now put 653 Starlink satellites into orbit.

The first stage, which was flying a record sixth time, successfully landed on its platform in the Atlantic. They also caught one of the fairing halves, and are retrieving the second half out of the ocean. Both fairings were also reused.

The leaders in the 2020 launch race:

19 China
13 SpaceX
9 Russia
4 ULA

The U.S. now leads China 21 to 19 in the national rankings.

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Another Starship/construction update at Boca Chica

Link here.

The successfully flown fifth Starship prototype has been moved back to its assembly area while the sixth is now on the launchpad being prepped for its own hop. At the same time, the buildings that will be used for all future ship assembly are going up, as well as construction of the launchpad for Super Heavy, the first stage of this giant reusable rocket.

It appears that SpaceX is going to be alternating hops between prototypes 5 and 6, while it preps prototypes 8 and 9. The use of two alternating prototypes not only speeds testing of the vehicle itself, it also speeds testing of the procedures the company will need for transporting these vehicles about, from the assembly building to the launchpad and then from the landing site back to the assembly building.

Except another hop in mere weeks of Starship prototype #6. As for Super Heavy, the article notes this:

What can be confidently assumed is SpaceX is preparing the facility groundwork for the first assembly and testing of Super Heavy by 2021.

Test programs and new vehicles will always stretch schedules. However, there remains the distinct possibility SpaceX could launch their first Super Heavy rocket before the Space Launch System (SLS – the orange one) is due to conduct her maiden launch at the end of next year. [emphasis mine]

Even if Super Heavy does not fly before SLS, I am very confident in predicting that the SpaceX rocket will fly many more times than SLS, and do it not as an expendable rocket but reused each time.

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SpaceX ups fund-raising effort from one to two billion

Capitalism in space: SpaceX has apparently raised $2 billion during an on-going investment capital round, double what the company had initially expected.

This means that SpaceX has now raised $4 billion in private investment in the last year, the bulk of which the company says it is devoting to Starship. However, they have also said that for this most recent round some of the monies will go to making their Starlink satellite internet constellation operational. With 595 satellites already in orbit, and good testing ongoing, it appears a lot of investors want to get in on the game.

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NASA targets October 23rd for next manned Dragon flight

Capitalism in space: NASA and SpaceX yesterday announced that they have now set October 23rd as the earliest launch date for next manned Dragon flight.

The mission will carry Crew Dragon commander Michael Hopkins, pilot Victor Glover, and mission specialist Shannon Walker, all of NASA, along with Japan Aerospace Exploration Agency (JAXA) mission specialist Soichi Noguchi for a six-month science mission aboard the orbiting laboratory following launch from Launch Complex 39A at NASA’s Kennedy Space Center in Florida.

They had previously said they were aiming for a late September launch, but this extra delay allows them to better coordinate with other traffic to and from ISS, while also giving them an extra month to review the data from the first manned flight, just completed.

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SpaceX begins first tests of Starship’s thermal tiles

Link here. They have already flown some tiles on both a Dragon cargo flight as well as Starhopper’s one flight. They are now accelerating the work by testing the installation of a lot of hexagon-shapped tiles directly onto the steel hull of the Starship prototypes. From the article:

Behind the scenes, SpaceX is assuredly performing extensive laboratory-style tests with tiles and an agreement signed with NASA Ames Research Center confirmed that the company is using the facility’s arcjet to physically simulate the conditions of orbital-velocity reentry. Tests on the scale of a full Starship, however, are an entirely different story.

The first signs of large-scale heat shield installation testing appeared on July 9th when local resident and photographer Andrew Goetsch (Nomadd) captured photos of a test coupon covering half of an entire steel Starship ring. In April 2020, CEO Elon Musk confirmed on Twitter that the current design involved affixed heat shield tiles directly to Starship’s steel hull with steel studs. It’s unclear how exactly the company is installing steel studs directly onto the ~4mm (0.15 in) thick skins of a pressure vessel or if an off -the-shelf solution was available but Nomadd’s July 9th photos explicitly show the process required to refine the settings on the mystery stud installer.

The article has some good pictures. Expect to see a lot of these tiles on the surface of future prototypes.

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Endeavour at Cape, being prepped for next flight

Capitalism in space: Endeavour, SpaceX’s Dragon capsule that was the first to fly two astronauts to ISS, has now arrived at the company’s facility at Cape Canaveral, where it will be inspected, refurbished, and prepped for its next manned flight in the the spring of 2021.

SpaceX teams at Cape Canaveral will remove the exterior panels from the Crew Dragon spacecraft, and begin inspections to assess how the spacecraft weathered its 64-day space mission, according to Benji Reed, SpaceX’s director of crew mission management. “We want to make sure that we kind of dig deep and understand everything that’s gone on with this vehicle, make sure we’re really ready to go, and then do some of the aspects of the refurbishment,” Reed said. “There are some things that we will replace, some things that are standardly replaced, some things that we want to upgrade based on lessons learned, or that were already planned in work.”

SpaceX will still need to build a new trunk for each Crew Dragon mission. The trunk is an unpressurized module mounted to the rear of the Crew Dragon capsule, providing electrical power with solar arrays, and radiators to maintain steady temperatures inside the spaceship.

I guarantee the company will use what it learns in this inspection to improve later Dragon manned capsules. Right now they plan on from 5 to 10 flights per capsule. Since their contract right now only calls for six flights, that likely means the company only needs to build at most three to cover this NASA contract. However, NASA is certain to extend that contract, since six flights will only cover about two to three years, and ISS will be manned longer than that. Moreover, SpaceX has at least two tourist flights booked, so that calls for additional capsules as well.

Either way, we must shift our thinking. These might only be Dragon capsules, but they each get a name because each will fly more than once. It is thus appropriate to use that name instead of just calling them Dragon.

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SpaceX prepares sixth Starship prototype for hop

Capitalism in space: Having moved its fifth Starship prototype back to its facility at Boca Chica for repairs to its legs following its first light, SpaceX is simultaneously preparing its sixth Starship prototype for its own hops.

They plan more short hops to smooth out the launch process, aiming for the ability to do several per day, followed later by a much higher altitude hop. Expect the next hop within about two weeks.

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SpaceX to build resort near Boca Chica

Capitalism in space: SpaceX is seeking to hire a manager to lead the design and construction of a resort near Boca Chica for future spaceport customers.

The job posting seeks a manger to “oversee the development of SpaceX’s first resort from inception to completion,” with the ultimate aim of turning Boca Chica into a “21st century Spaceport.” That would include overseeing the entire design and construction process, as well as getting all necessary work permits and regulatory approvals, and completing the ultimate build of the facility.

Makes perfect financial sense, assuming Starship does eventually fly. Customers will need and expect a nice place to stay before and after their flights, and SpaceX has the land and is best positioned for providing it. And even if Starship doesn’t fly, during the rocket’s development there is money to be made providing tourists the best viewpoint for watching test flights, while also creating a source of profit independent of actual flight.

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Air Force terminates development contracts to ULA, Blue Origin, Northrop Grumman

In awarding ULA and SpaceX exclusive launch rights for all launches through 2026, the Air Force also decided to end prematurely the development contracts to ULA, Blue Origin, and Northrop Grumman aimed at helping these companies develop new rockets.

An issue at hand is the termination of the Launch Service Agreement contracts that the Air Force awarded in October 2018 to Blue Origin and Northrop Grumman, as well as to ULA. The purpose of the agreements was to help Phase 2 competitors pay for launch vehicle development and infrastructure. Blue Origin received $500 million; Northrop Grumman $792 million and ULA $967 million. The funds were to be spread out through 2024, and the Air Force from the beginning said the LSAs would be terminated with those companies that did not win a Phase 2 procurement contract.

Despite political pressure to not end the LSAs, the agreements will be terminated, Assistant Secretary of the Air Force for Acquisition Will Roper said Aug. 7 during a video conference with reporters. “We will work with those two companies to determine the right point to tie off their work under the LSA agreements,” Roper said. The intent of the LSAs “was to create a more competitive environment leading into Phase 2,” he said. “The point is not to carry them indefinitely.”

LSA funds supported the development of Blue Origin’s New Glenn rocket and Northrop Grumman’s OmegA launch vehicle. ULA will continue to receive funds for its Vulcan Centaur vehicle.

Almost immediately after the award of these contracts was announced in 2018, ULA and Blue Origin announced one year delays in the development of Vulcan and New Glenn. Apparently, meeting the additional requirements of military’s bureaucracy in exchange for getting the cash slowed development.

Now they won’t be getting a large part of that cash, making the decision to take it a deal with the devil. The delay in development has definitely hurt both companies in their competition with SpaceX. First, it likely has raised the cost and complexity of their new rockets, making it harder to compete in price. Second, the delay has given SpaceX more time to grab more customers while improving its own rockets.

SpaceX initially protested not getting a share of this development money, but has subsequently chosen to no longer pursue such government money for Starship because it doesn’t want itself hampered by obtuse government officials and their mindless requirements.

Meanwhile, Northrop Grumman’s Omega rocket is almost certainly dead. That company took the old big space company approach, structuring development around government cash. Without it there is no R&D money at Northrop Grumman to continue work. Furthermore, Omega was designed to serve only once customer, the military. Without any launch contracts there are no customers for Omega, especially because it likely has too high a launch price.

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Air Force limits future launch bidding to SpaceX and ULA

The Air Force today announced that it decided, after more than a year of discussions and negotiations, to limit bidding on all launch contracts for the next five years to only SpaceX and ULA, thus restricting competitive bidding on those contracts.

The awards represent the second phase of the military’s National Security Space Launch program, which is organized by the Air Force’s Space and Missile Systems Center in Los Angeles, California. Four companies — Elon Musk’s SpaceX, ULA, Northrop Grumman and Jeff Bezos’ Blue Origin — bid for the contracts, with the military set to spend about $1 billion per year on launches.

The NSSL awards represent nearly three dozen launches, scheduled between 2022 and 2026. ULA won 60% of the launches, and SpaceX won the remaining 40%.

The award blocks Northrop Grumman and Blue Origin from bidding on these contracts. Expect a lawsuit from these two companies demanding that they have the right to bid, just as SpaceX did several years ago when the Air Force tried to maintain ULA’s monopoly on bidding.

On a very common sense level, this approach by the Air Force (its space operations soon to be taken over by the Space Force) makes little sense. Why restrict bidding? Both Blue Origin or Northrop Grumman expect to have their new rockets operating commercially in the next two years. They should have the right to bid on military launches. The competition will strengthen the launch market, reduce the costs to the military, and give it more redundancy and flexibility.

Based on my research, the only real reason I have ever been able to find for the Air Force’s desire to do this is their inability to deal with their paperwork should more than two bids be received.

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