Tag: Boca Chica

SpaceX report on first Starship/Superheavy launch failure submitted to FAA

9:34 am

Though we don’t know exactly when this was done, SpaceX has submitted to the FAA its final report on its investigation into the launch failure during the first Starship/Superheavy test launch in April, and now awaits the FAA’s response.

Now comes the FAA’s review of SpaceX’s investigation, fulfilling the agency’s role as the regulator charged with ensuring public safety during commercial launch operations. “When a final mishap report is approved, it will identify the corrective actions SpaceX must make,” an FAA spokesperson told Ars. “Separately, SpaceX must modify its license to incorporate those actions before receiving authorization to launch again.

Do not expect that response to be fast, or accepting. I predict the FAA will demand a lot more investigation and changes from SpaceX, actions that will take time to implement and be approved. Furthermore, I fully expect the FAA to take at least two months to review the SpaceX report before it issues those demands. As I have been predicting since May, there will be no Superheavy/Starship launch this year.

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SpaceX conducts static fire test of Superheavy and its launchpad systems

10:32 am

SpaceX yesterday conducted a static fire test of Superheavy and its launchpad systems at Boca Chica.

After a couple of hours of chilling the fuel lines, filling of the liquid oxygen and liquid methane tanks aboard Booster 9 began at T-Minus 67 minutes. The liquid oxygen tank was fully filled with the liquid methane only partially filled with what was required for the test.

After a smooth countdown, Booster 9 lit all 33 Raptor engines, however, 4 shut down early during the 2.74-second duration test. The test was intended to last 5 seconds.

The new water deluge system seemed to work as intended, albeit with a very short firing of the engines. Instead of a giant dust cloud that is usually formed after a static fire test, this test created a steam cloud that dissipated fairly quickly following the test.

The premature shutdown and the even earlier shut down of four engines suggests SpaceX still has kinks it needs to work out. No surprise. It will now probably switch out those four engines, analyze the test, and do it again. It will do so partly because it needs to before the orbital test flight, and partly because it can’t do that test flight because the FAA has still not issued a launch license.

I have embedded the video of that test below the fold.
» Read more

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Update on the technical progress at Boca Chica, preparing for the next Starship/Superheavy orbital test

9:59 am

Link here. Lots of progress had been made in getting the pad and the rocket ready for that next orbital test flight, with the first static fires tests of Superheavy using the launchpad’s new water deluge system are now expected in the coming week.

The company is also preparing additional prototypes of Superheavy and Starship for later orbital tests. even as it upgrades the assembly facilities, replacing temporary tents with actual buildings. More details, including videos, at the link.

Meanwhile, the only word from the FAA about SpaceX’s application for a launch permit has been a warning that it will not issue that permit until it is good and ready, suggesting the company should not expect to launch in August, as I have been predicting for months.

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Update on preparations at Boca Chica for next Starship/Superheavy test launch

9:03 am

Link here. The article provides an excellent review of the extensive work SpaceX is doing, especially in repairing and upgrading the Superheavy launch facility.

Overall, SpaceX is moving fast, suggesting that Elon Musk’s prediction that it will be ready technically to launch in August quite believable. I remain doubtful that launch will happen in August, however, as I fully expect the FAA and the Biden administration will not issue a launch license on time, but will delay it.

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SpaceX and FAA seek dismissal of lawsuit against Starship at Boca Chica

9:01 am

Both the FAA and SpaceX have now submitted their response to the lawsuit filed by the Center for Biological Diversity (CBD) and other environmental and leftist political groups, requesting a dismissal of their lawsuit demanding no more launches at Boca Chica until the federal government completes a new environmental impact statement.

In a filing Friday, the FAA said the groups lack legal standing for their claims against the agency that granted a launch license to SpaceX’s Starship rocket program. Separately, a SpaceX filing said the first Starship launch on April 20 provided no cause for the FAA to conduct a new environmental assessment, a process that could halt further test launches for years. “For the foregoing reasons, defendants request that the court dismiss the complaint in its entirety,” Todd Kim, assistant attorney general for the environment and natural resources division of the U.S. Department of Justice, wrote in the filing in U.S. District Court in Washington, D.C.

In a sane world, this lawsuit would have been thrown out of court almost instantly. There is no evidence the test launch of Starship/Superheavy caused any environmental damage. Furthermore, launches from Cape Canaveral for the past seven decades have proven this fact repeatedly.

We no longer live in a sane world. There is no guarantee the court will rule in favor of the FAA or SpaceX.

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Starship prototype #25 is rolled to launchpad for static fire engine tests

10:02 am

Starship prototype #25 on the way to launchpad
Click for original image.

SpaceX yesterday evening rolled its 25th prototype of its Starship spacecraft to its suborbital launchpad at Boca Chica, as shown on the image to the right, for a planned static fire engine test of its six Raptor engines.

If all goes well, the company hopes to stack this prototype on top of the ninth prototype of Superheavy and complete the second test orbital flight of the entire rocket as early as June 15, 2023, with a launch window as long as six months according to the company’s FCC communications license application.

The actual launch date however remains very uncertain, for several reasons. The FAA must issue a launch license, and it won’t do that until it is satisfied the investigation into the first launch failure is complete. That launch approval will also likely be delayed because of the lawsuit against that agency for issuing the previous launch license.

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With the federal bureaucracy gleefully sharpening its knives to shut down Boca Chica, SpaceX should quickly shift Starship/Superheavy operations to Florida

1:12 pm

Superheavy still going strong, shortly after Max-Q
Superheavy still going strong, shortly after Max-Q

The results of the spectacular test launch last week of SpaceX’s Superheavy/Starship heavy lift rocket was predictable in almost all ways.

First, everyone knew that it was highly unlikely that the launch would do everything intended. This was the first time ever that SpaceX had fired all 33 Raptor-2 engines at the base of Superheavy, at full power. It was the first time ever that this firing took place with Starship stacked on top. It was the first time ever that the entire stack was fueled. It was the first time ever that this rocket — the world’s most powerful (twice as powerful as the Saturn-5 and about three times more powerful than SLS) — had every launched.

The number of unknowns were gigantic, which was exactly why SpaceX needed to do the launch. The company’s engineers needed to find out what they didn’t know about Superheavy in order to refine their engineering so that Superheavy will be more likely for success in its next launch. They also needed to find out what such a launch would do to their preliminary launchpad, in order to refine its engineering as well so that future launches could take place with little or no damage.

Thus, it is not surprising that there were surprises. The most significant was the actual amount of success. Superheavy functioned far better than anyone could have dreamed, retaining flight control through max-q and then flying for almost three minutes before Starship failed to separate and the entire stack lost control and had to be destroyed. Most of its engines worked, though discovering the reasons for the handful that failed will be a prime question in the subsequent investigation.

The second unsurprising thing about this launch is the reaction of the federal bureaucracy, run by Democrats and the Biden administration. It has quickly moved in to squelch any further launches at Boca Chica, likely for a considerable time. The FAA immediately initiated its own investigation while grounding all further launches from Boca Chica. The Fish & Wildlife Service has now begun detailing, almost gleefully, the amount of ground damage the launch caused, including ripping out the concrete base below the rocket and flinging chunks of debris hundreds of feet away as well as depositing a cloud of sand dust on everything up to 6.5 miles from the launchpad.

This quote however is significant, and tells us the real truth:
» Read more

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An ordinary person’s view of the Starship/Superheavy countdown

5:54 pm

Starship and Superheavy, stacked on the launchpad for launch

One of my readers, who wishes to go by is nickname Doubting Thomas on Behind the Black, went to Boca Chica earlier this week with the hope of seeing the live first orbital launch of Superheavy with Starship stacked on top. Unfortunately, the launch on April 17, 2023 was scrubbed, and he could not remain in Boca Chica for the now rescheduled launch early tomorrow morning on April 20th.

He sent me some pictures of that experience, however, which I post here with his permission. The best of course is the one to the right, of Starship stacked on Superheavy on the launchpad. This was taken before the roads were closed, and shows how incredibly close the general public can get to that launchpad simply by driving past on a public road.

The next few pictures give us a glimpse at the options people have for viewing future Boca Chica launches.
» Read more

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FAA issues Starship launch license; SpaceX schedules launch for April 17th

4:53 pm

Starship stacked on top of Superheavy
Starship prototype #24 stacked on top of Superheavy prototype #7

FAA just sent out an email notice announcing that it has issued SpaceX the launch license for the first orbital test launch of Superheavy/Starship.

After completing an evaluation of all applicable Vehicle Operator License requirements, the Federal Aviation Administration (FAA) issued a commercial Vehicle Operator License to SpaceX for launches of the Starship/Super Heavy Launch Vehicle Program in Cameron County, TX.

The affected environment and environmental impacts of Starship/Super Heavy operations at the Boca Chica Launch Site had been analyzed in the 2022 Final Programmatic Environmental Assessment for the SpaceX Starship/Super Heavy Launch Vehicle Program at the SpaceX Boca Chica Launch Site in Cameron County, Texas. Since the 2022 Programmatic Environmental Assessment (PEA), SpaceX provided the FAA with additional information regarding Starship’s planned landing, Super Heavy’s planned soft water landing, and the Launch Pad Detonation Suppression System. In accordance with FAA Order 1050.1F, Environmental Impacts: Policies and Procedures, the FAA prepared the Written Re-evaluation of the 2022 Final Programmatic Environmental Assessment for the SpaceX Starship/Super Heavy Launch Vehicle Program at the Boca Chica Launch Site in Cameron County, Texas to describe and evaluate this additional information.

Based on the Written Re-Evaluation, the FAA concluded that the issuance of a vehicle operator license for Starship/Super Heavy operations conforms to the prior environmental documentation, that the data contained in the 2022 PEA remains substantially valid, that there are no significant environmental changes, and all pertinent conditions and requirements of the prior approval have been met or will be met in the current action. Therefore, preparation of a supplemental or new environmental document is not necessary to support the Proposed Action.

In plain English, the FAA (and other federal agencies) have finally agreed that this launch will do nothing to change the conclusions of the environmental reassessment report that was approved in June 2022. That these agencies decided apparently decided to rehash that approved environmental reassessment for a launch that was also approved in that reassessment suggests that there are individuals in these agencies salivating for an opportunity to squelch SpaceX.

SpaceX has now set April 17, 2023 as the launch date, with its live stream going live in two days. I will embed that live stream late on April 16, 2023, for those who wish to watch it here.

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Starship now stacked on launchpad

9:45 am

Starship stacked on top of Superheavy

In preparation for a final wet dress rehearsal countdown followed by its first launch, Starship has now been stacked on top of Superheavy at SpaceX’s launchpad at Boca Chica, Texas.

The picture to the right is a screen capture from a short video Elon Musk posted on Twitter. SpaceX had also tweeted that its “Team is working towards a launch rehearsal next week [April 10-11] followed by Starship’s first integrated flight test ~week later pending regulatory approval.”

At this time the FAA has still not issued the launch license. By announcing its plan to launch the week of April 17th, Musk and SpaceX puts pressure the government bureaucracy to get a move on.

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SpaceX successfully test fires all six engines on Starship prototype #24

10:08 am

Capitalism in space: SpaceX yesterday successfully completed for the first time an eight-second-long static fire test of all six engines on Starship prototype #24.

I have embedded video of the test below. The amount of power exhibited is quite impressive. In fact, it was so powerful it likely melted the concrete below the rocket, sending hot debris flying that caused a major brushfire.

Most likely, eight long seconds of blast-furnace conditions melted the top layer of surrounding concrete and shot a hailstorm of tiny superheated globules in almost every direction. Indeed, in almost every direction there was something readily able to burn, a fire started. In several locations to the south and west, brush caught fire and began to burn unusually aggressively, quickly growing into walls of flames that sped across the terrain. To the east, debris even made it into a SpaceX dumpster, the contents of which easily caught fire and burned for hours.

Eventually, around 9pm CDT, firefighters were able to approach the safed launch pad and rocket, but the main fire had already spread south, out of reach. Instead, they started controlled burns near SpaceX’s roadblock, hoping to clear brush and prevent the fire (however unlikely) from proceeding towards SpaceX’s Starbase factory and Boca Chica Village homes and residents.

The rocket itself came though the test unscathed, a major milestone on the path to its first orbital flight.

During a launch, the rocket would have quickly lifted off, and thus caused far less stress to the concrete on the ground. Nonetheless, this test suggests SpaceX needs to do more pad preparation for any tests of Superheavy prototype #7, which has 33 engines at its base.

» Read more

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More static fire tests of Starship/Superheavy expected this week

9:35 am

SpaceX appears to be gearing up for more engine tests of both Superheavy prototype #7 and Starship prototype #24 this week, having called for road closures at Boca Chica today with additional options thoughout the week.

The article at the link mostly provides an overview of the changes in both stages that occurred because of the shift from the first version of the Raptor engine to the much more streamlined Raptor-2. The side-by-side image of both versions is quite revealing, showing once again how much SpaceX adheres to Musk’s adage that “the best part is no part.” Raptor-2 is astonishingly simpler and more compact, even though it produces about 25% more power.

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