SpaceX aiming to launch 52 times in 2022

According to NASA officials, SpaceX is hoping to complete as many as 52 launches in 2022, a pace of one launch per week.

The impressive figure was given during a virtual meeting of NASA’s Aerospace Safety Advisory Panel, or ASAP, which gives guidance to the space agency on how to maintain safety within its biggest programs. “NASA and SpaceX will have to be watchful during 2022 that they’re not victims of their success,” Sandy Magnus, a former NASA astronaut and member of the panel, said during the meeting. “There’s an ambitious 52-launch manifest for SpaceX over the course of the year. And that’s an incredible pace.”

Based on other sources, I had previously estimated a SpaceX manifest for ’22 to be 40 launches. That this new higher number comes from NASA’s corrupt safety panel, and was touted as a reason to raise questions about SpaceX, makes me suspicious of it.

Still, a launch pace by SpaceX of one launch per week is wholly possible. For one thing, the company needs to get a lot of Starlink satellites into orbit as quickly as possible. With its development of Starship blocked by government interference, it might have decided to up the pace of launches using Falcon 9.

Furthermore, because most of the rocket is reused, SpaceX has a far greater launch capacity. For every Falcon 9 it builds it gets ten or more launches from its first stage. This means SpaceX does not have to build as much to maintain a high launch pace.

As for the safety panel’s fears about such a pace, who cares? That safety panel has been consistently wrong about everything it has said about SpaceX and commercial space now for almost a decade. It is very likely wrong now. In a more rational world, NASA would have shut it down two years ago for doing such a bad job. Sadly, we no longer live in a rational world.

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NASA: No further Artemis Moon landings for at least two years after first in 2025

The tortoise appears to be dying: NASA today announced that there will be a two-plus year pause of Artemis missions to the lunar surface after it completes its hoped-for first manned Moon landing in 2025.

In presentations at a two-day meeting of the NASA Advisory Council’s Human Exploration and Operations Committee Jan. 18 and 19, agency officials said the Artemis 4 mission, the first after the Artemis 3 mission lands astronauts on the moon, will not attempt a landing itself.

Instead, Artemis 4 will be devoted to assembly of the lunar Gateway. The mission will deliver the I-Hab habitat module, developed by the European Space Agency and the Japanese space agency JAXA, to the Gateway. It will be docked with the first Gateway elements, the Power and Propulsion Element and Habitation and Logistics Outpost, which will launch together on a Falcon Heavy in late 2024 and spend a year spiraling out to the near-rectilinear halo orbit around the moon.

Essentially, the Biden administration appears to be switching back to NASA’s original plans, to require use of the Lunar Gateway station for any future lunar exploration, thus delaying that exploration considerably. Do not expect any of this schedule to take place as promised. The 2025 lunar landing will be delayed, as will all subsequent SLS launches for Artemis. The rocket is simply too complicated and cumbersome to even maintain one launch per year, while inserting Gateway into the mix only slows down lunar exploration even more.

NASA officials also revealed that they are limiting their lunar landing Starship contract with SpaceX to only that single planned ’25 Moon mission. For future manned missions to the Moon the agency will request new bids from the entire industry.

NASA’s Human Landing System (HLS) Option A award to SpaceX last year covers only development of a lander and a single crewed flight on Artemis 3. NASA will acquire future landings through a separate effort, called Lunar Exploration Transportation Services (LETS). The goal of LETS is to select one, and possibly more, companies to provide “sustainable” landing services.

The timing of LETS — a draft request for proposals is scheduled for release this spring — means there will be a gap of a couple years before the first landing service acquired through that program would be ready. “It’ll be about two years from the Option A award to the LETS award before we’ll have this sustainable lander,” Kirasich said. “It’s a different lander with more aggressive requirements than Option A.”

It appears that Jeff Bezos’ political lobbying efforts have paid off, and that NASA is now reopening bidding so that his consortium, led by Blue Origin, can once again compete for that lunar lander contract. Whether the Bezos’ team will be able to propose anything comparable to Starship is however very questionable.

None of this really hurts SpaceX. Its contract with NASA helps them develop a Starship lunar lander. Then, while NASA twiddles its thumbs building Gateway, it will be free to fly its own lunar missions, selling tickets on the open market. I suspect that — should NASA succeed in landing humans in ’25 — the next American manned landing on the Moon will be a bunch of SpaceX customers, not that second Artemis mission sometime in the late 2020s.

SpaceX of course will also be able to bid on that second lunar landing competition. And it will be hard for NASA not to award Starship a further contract, even if others are competing against it. Starship will be operational. The others will merely be proposed.

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SpaceX’s Starship gets Air Force point-to-point cargo study contract

Capitalism in space: The Air Force Research Laboratory (AFRL) has signed a $102 million five year contract with SpaceX to study the practicality of using its Starship spacecraft as a method for transporting large cargo point-to-point on Earth.

[Program manager Greg] Spanjers said the SpaceX work is focused in four areas: collecting data from commercial orbital launches and landings; exploring cargo bay designs compatible with U.S. Transportation Command containers [TRANSCOM] and support rapid loading and unloading; researching landing systems that can operate on a variety of terrain; and demonstrating the heavy cargo launch and landing process.

The emphasis on landing options and interoperability with TRANSCOM containers and loading processes is an important element of the project, Spanjers noted, because the department’s vision for how the point-to-point capability could be used is broader than just the commercial business case. While companies are primarily interested in delivering cargo to and from established sites, the military wants to deliver supplies and humanitarian aid to locations that may not have spaceports.

This contract is in many ways similar to NASA’s manned Starship lunar lander contract. Both provide SpaceX some cash for developing a different version of Starship, even as the bulk of development money for building Starship comes from the private investment community.

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Update on Starship/Superheavy development

Link here.

The article first provides a detailed review of the past year’s effort, which leads to laying out the possibilities for 2022. Key quote:

With the FAA citing its plans to issue the Final Programmatic Environmental Assessment (PEA) for the SpaceX Starship / Super Heavy project no earlier than the end of February, SpaceX can claim the review process is the schedule driver. However, [Superheavy] Booster 4 [intended for Starship’s first orbital flight] has yet to conduct a Static Fire test, likely including an eventual full 29 engine firing. Further evolutions of the Ship and Booster are yet to come online, with a plan to go to nine engines on Ship and 33 engines on the Booster, all moving to the Raptor 2 variant.

In other words, there is a lot of work that needs to be done before SpaceX can actually fly that first orbital flight of Starship/Superheavy, and that even if the FAA rubberstamped the approval of its environmental reassessment of the Boca Chica site today, SpaceX would likely not be able to launch that orbital flight for several months anyway.

The article also suggests that SpaceX has made big progress in rethinking the Raptor manufacturing process, and has aimed those changes for the production of the Raptor-2 engine, which will also be about 20% more powerful than the Raptor engines presently being installed.

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SpaceX raises another $337 million in investment capital

Capitalism in space: In an SEC filing yesterday SpaceX revealed that it has raised another $337 million in investment capital.

The company raised in 2021 a total of $1.85 billion, and over the last six years has raised close to $7 billion total. While some of that capital is being used to finance its Starlink internet constellation of satellites, most is being funneled into the development of its totally reusable heavy lift Starship/Superheavy rocket.

The eagerness of investors to put money behind SpaceX is a strong vote of confidence in the company, coming from totally independent sources.

Adding in the $2.9 billion dollar contract from NASA for building a lunar lander version of Starship, SpaceX has raised about $10 billion total for building this rocket.

Whether that will be enough of course is not yet known. Based on SpaceX’s past work it should be. That however assumes the federal government’s bureaucracy doesn’t throw a serious wrench in the process, something it right now appears to be doing by stalling the orbital test flight of Starship/Superheavy.

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Starship prototype #20 completes another static fire launchpad test

Capitalism in space: Despite being blocked by the federal government bureauceacy from launching its Starship/Superheavy rocket on its first orbital flight, SpaceX yesterday successfully completed another static fire launchpad test of the 20th prototype of Starship.

It appears that this was the second static fire test that used all six of prototypes’s Raptor engines.

Meanwhile, Superheavy prototype #4 sits on the orbital launchpad, where similar static fire tests were expected but have not yet occurred. Either SpaceX engineers found they needed to additional revisions of the prototype before attempted such a test, which could fire as many as 29 Raptor engines at once, or the company has decided to hold back its testing because the FAA has not yet approved the environmental reassessment for the Boca Chica launch site. Firing the engines on Superheavy before that approval could be used by SpaceX’s environmental enemies as a public relations weapon to help kill the approval entirely.

Personally I think the answer is the former. It is not Elon Musk’s way to cower in fear of others. In fact, he is more likely to push forward, knowing that the publicity from a successful Superheavy static fire test will almost certainly be mostly positive and enthusiastic, thus helping to force politicians to force the bureaucracy to sign off its approval.

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FAA delays final approval of Starship environmental reassessment till Feb 28th

The FAA has now made it official and announced that the final approval of Starship environmental reassessment will not occur before the end of February, thus preventing any Starship orbital test flights until the spring, at the earliest.

As previously announced, the FAA had planned to release the Final PEA in on December 31, 2021. However, due to the high volume of comments submitted on the Draft PEA, discussions and consultation efforts with consulting parties, the FAA is announcing an update to the schedule. The FAA now plans to release the Final PEA on February 28, 2022.

When the rumors of a delay were first noted last week, I predicted that “Starship’s first orbital flight will not happen until the latter half of ’22, if then.” That prediction is now almost certainly confirmed.

Nor I am not confident the FAA’s environmental reassessment of SpaceX’s launch facility in Boca Chica will be ready even in February. The problem appears to be that the FAA needs to also get the approval of both NOAA and the U.S. Fish & Wildlife agencies, and both appear to be very hostile to SpaceX’s efforts.

In fact, this is beginning to look like the situation in Hawaii with the Thirty Meter Telescope. There protesters blocked the start of construction, and the government, controlled by Democrats, worked with those protesters to step by step keep that obstruction active and working. If so, SpaceX faces a very dangerous situation, as it appears the Biden administration is about to do the same thing to it.

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FAA’s approval of SpaceX’s Starship operations delayed at least a month

The FAA has now had to delay the final approval of its environmental reassessment of SpaceX’s Starship facility and operations at Boca Chica for at least one month because NOAA has refused to approve the plan.

That puts NOAA’s generic review of Rocket Landing and Launches back to at least the end of January, with the much more complex and contentious USFWS [Fish and Wildlife] review also pending (this one is habitat and species review of impacts to bird and wildlife populations specific to Boca Chica).

The earliest approval by the FAA (which again, is far from a sure thing) should be projected into February. And the actual launch license process can’t be started until then. March is absolutely the earliest even the giddiest optimist could expect for Starship’s Maiden Orbital Flight.

It appears that the bureaucrats in NOAA are hostile to the launch site, and are looking for reasons, mostly environmental, to either block it or slow it down.

It also appears that a second Department of the Interior agency must sign off, and it is also hostile.

Based on this story, it looks like Starship’s first orbital flight will not happen until the latter half of ’22, if then. Nor can we expect any help from the Biden administration. Unlike Trump, the Democrats now running the executive branch of government do not like private enterprise and business, and generally look for excuses to regulate and even block it, especially if they think there is the slightest chance it might harm some formerly unknown species somewhere.

This is America today, no longer free. Rather than you making the decision freely, as an American citizen, un-elected federal government officials now decide whether you can do anything, or not.

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SpaceX begins testing of launch procedures for Superheavy prototype #4

Capitalism in space: SpaceX began this week the testing of the fueling and launch procedures it will follow for launching the first orbital Superheavy, prototype #4, presently mounted on the orbital launchpad at Boca Chica.

On December 17th, SpaceX subjected Super Heavy B4 to a cryogenic proof test about twice as ambitious as B3’s, filling the booster maybe a sixth of the way with a few hundred tons of liquid nitrogen (LN2). What isn’t clear is if that test also raised the booster’s propellant tanks to flight pressures (6-8 bar or 90-115 psi). If Booster 4 did reach those pressures, the test is even more significant – partially proving that the rocket is ready for flight. On December 21st, SpaceX performed a similar series of cryogenic tests, again partially filling Booster 4 with about the same amount of liquid nitrogen but doing so two or three times in a row. Again, the Super Heavy survived the several-hour ordeal without any obvious issues. Still, a number of additional tests – some even more important – are still in front of SpaceX and Super Heavy B4.

The most obvious is simple enough: SpaceX needs to fully fill a Super Heavy booster for the first time. Depending on the storage situation, that process will likely begin by filling Booster 4 with about 2500 tons (5.5M lb) of liquid nitrogen (LN2) – about two-thirds full. If SpaceX also temporarily fills one of the orbital tank farm’s liquid oxygen (LOx) or methane (LCH4) tanks with nitrogen, it could fully load Booster 4 with around 3500 tons (7.7M lb) of nitrogen. At least according to SpaceX’s own website, that’s about the same weight as the propellant (3400t/7.5M lb) Super Heavy is designed to lift off with. If that full cryoproof goes well, SpaceX will then likely perform one or several wet dress rehearsals, ultimately filling Booster 4 with approximately 2900 tons (6.4M lb) of cryogenic oxygen and 500 tons (1.1M lb) of cryogenic methane.

At some point the company will need to not only fill the booster, it will need to do at least one static fire test of its 29 engines. If all goes well, SpaceX will then mount Starship on top, with the first orbital flight to follow. Musk has said they are aiming for a January launch, but no one should be surprised if it slips to February.

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SpaceX proposes new launchpads for Starship at Kennedy

Long term Land Use map for Kennedy Space Center
From NASA’s long term road map for Kennedy,

Capitalism in space: SpaceX has submitted a new proposal for building several launchpads at the Kennedy Space Center for its Starship heavy lift rocket, including rebuilding one old pad (LC-39A) and building another at a new site (the never used LC-49).

The project for LC-49 comes in addition to the previously announced work that SpaceX began within the perimeter of Launch Complex 39A, the K Environmental Program Office said. In September 2019, an environmental assessment was completed and a finding of “no significant impact” was issued.

Musk confirmed via Twitter on Dec. 3 that construction of SpaceX’s Starship orbital launch pad at LC-39A was underway. “Construction of Starship orbital launch pad at the Cape has begun”.

The KEP [Kennedy Environmental Program] office noted that this new proposed expansion would allow for not only redundancy with launches of Starship, but also “allow SpaceX to increase the flight rate of Starship and minimize potential disruptions to Falcon, Falcon Heavy and Dragon missions at LC-39A.”

LC-49 is a 175 acre area just north of LC-39B, the launchpad NASA plans to use for its SLS rocket.

It also appears that SpaceX plans on creating a new Starship orbital launchpad at LC-39A that will not impact the use of that site by Falcon 9 and Falcon Heavy, though in the long run launches of those latter rockets will decrease as Starship becomes operational.

All these plans will need a full environmental assessment, but according to the article at the link, the process will be different than at Boca Chica in Texas.

The [environmental assessment]process likely won’t involve live discussions with the public, according to [Don Dankert, the technical lead for the Kennedy Environmental Planning Office], but the public will get comparable information, like with an EIS [Environmental Impact Statement]. “We will put out the same information,” Dankert said. “We’ll put out an informational packet with a .PDF chart, a description of the project and instructions on how to provide comments back to us and SpaceX.”

Engler said there may also be some lessons learned from the process of getting the launch facilities at Starbase approved for an orbital launch, but how that crossover would work has yet to be determined.

Sounds to me that this is all a pointless paperwork dance. The construction will be approved, no matter what, because Florida and Cape Canaveral desperately wants this new business and the jobs and tax dollars it will bring to the state.

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Superheavy prototype #4 installed on orbital launchpad

Capitalism in space: SpaceX has now installed its fourth Superheavy prototype on the orbital launchpad at Boca Chica, with the possibility of the first static fire test of Superheavy possibly occurring in the next week or so.

Around 10am CST (UTC-6), SpaceX began retracting more than a dozen clamps that hold the 69m (~225 ft) tall Super Heavy – the largest booster ever built – to its transport and work stand. By 11:30am, Booster 4 was safely extracted from the stand and hovering above it as the lift team crossed their Ts and dotted their Is before proceeding. SpaceX’s newest Starbase crane then spun around and crawled a short distance to the orbital launch mount, where it lifted Booster 4 above the mount.

In a process that this particular Super Heavy prototype is thoroughly familiar with, SpaceX then very carefully lowered B4 down into the center of the donut-shaped orbital launch mount, where 20 separate clamps – each capable of deploying and retracting – form a support ring and giant hold-down clamp.

The booster has 29 Raptor engines total, with 20 in the outer ring, 8 in the inner ring, and 1 in the center. It will be quite amazing to watch all these engines finally fire and lift the entire rocket, with Starshp, off the launchpad.

As for the upcoming static fire tests, road closures have been announced starting today through the end of this week.

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SpaceX begins construction of Starship launchpad in Florida

Capitalism in space: Elon Musk yesterday announced that SpaceX has begun the construction of a Starship launchpad at its facility at Cape Canaveral, though no launch scheduled was revealed.

Musk implied that the Starship orbital launchpad is being built at Launch complex 39A. If so, it will pose some scheduling issues for SpaceX, as the company also uses that site for Falcon 9 and Falcon Heavy launches. In fact, it is the only one it uses for Falcon Heavy.

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