SpaceX about to set reuse record for fastest turnaround ever

Capitalism in space: If tomorrow’s launch of a South Korean military satellite by SpaceX’s Falcon 9 rocket succeeds, it will set a new all-time record for the fastest turnaround of a used rocket, 44 days.

The previous record was 54 days, set by the space shuttle Atlantis in 1984. The article notes however the spectacular differences:

By far the most impressive aspect of Falcon 9’s imminent record is the comparison between the resources behind Space Shuttle Atlantis’ 54-day turnaround and Falcon 9 booster B1058’s ~44-day turnaround. Around the time NASA and Atlantis set the Shuttle’s longstanding record, some 5000-10000 full-time employees were tasked with refurbishing Space Shuttles and the facilities (and launch pads) that supported them. Based on retrospective analyses done after the STS program’s end in 2011, the average Space Shuttle launch (accounting for the vast infrastructure behind the scenes) ultimately wound up costing more than $1.5 billion per launch – more than the Saturn V rocket the Shuttle theoretically replaced.

According to a uniquely detailed May 2020 AviationWeek interview with SpaceX CEO Elon Musk, Falcon 9 booster turnaround may cost as little as $1 million apiece and can be managed from start to finish by several dozen employees at most. In other words, even though SpaceX boosters are suborbital and stressed quite a bit less than orbital Space Shuttles, Falcon 9 reuse is approximately a thousandfold more efficient that Space Shuttle reuse. [emphasis in original]

I should add that SpaceX also has three more launches on tap for the rest of July. If all lift off, the company will have launched four rockets in only three weeks, which in itself will be a record. No private rocket company has ever launched so frequently and so routinely. And only Russia during its Soviet Union heydays has come close to launching with this frequency.

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Midnight repost: The think tank culture of Washington

The tenth anniversary retrospective of Behind the Black continues: The essay below, first posted on June 22, 2016, was the result of a Washington DC. trip, occurring during the heat of the presidential campaign just after Donald Trump had become the Republican candidate for president.

The impression I got of the Washington culture then has sadly proven more accurate than I would have ever guessed. And their response to Trump’s election was just as I feared.

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The Think Tank Culture of Washington

On Monday I attended and gave a presentation at the one-day annual conference of the Center for New American Security (CNAS) in Washington, D.C., in conjunction with the space policy paper I am writing for them, Exploring Space in the 21st Century.

CNAS was founded ten years ago by two political Washington insiders, one a Democrat and the other a Republican, with a focus on foreign policy and defense issues and the central goal of encouraging bi-partisan discussion. For this reason their policy papers cover a wide range of foreign policy subjects, written by authors from both political parties. The conference itself probably had about 1,000 attendees from across the political spectrum, most of whom seemed to me to be part of the Washington establishment of policy makers, either working for elected officials, for various executive agencies, or for one of the capital’s many think tanks, including CNAS.

I myself was definitely not a major presenter at this conference, with speakers like Vice President Joe Biden, Senator Lindsey Graham (R-South Carolina), and Senator Joe Reed (D-Rhode Island). I was part of a panel during one of the lunch breakout sessions, where approximately one third of the attendees came to have lunch while we spoke about space. I only had ten minutes to speak, and used that time to outline (1) the influence SpaceX is having on the entire launch industry and (2) the vast differences in cost, development time, and results between the Orion/SLS program and commercial space. Not surprisingly, the aerospace people from the big established companies appeared to be somewhat uncomfortable with what I had to say, though the Airbus people liked it when I made it clear I thought that the U.S. should allow foreign companies to compete for American business, including government launches.

Their discomfort was best illustrated by the one question asked of me following my talk, where the questioner said that I was comparing apples to oranges in comparing a manned capsule like Orion, intended to go beyond Earth orbit, with the unmanned cargo capsules like Dragon and Cygnus, that only go to ISS. I countered that though I recognized these differences, I also recognized that the differences were really not as much as the industry likes to imply, as demonstrated for example by SpaceX’s announcement that they plan to send Dragon capsules to Mars beginning in 2018. After all, a capsule is still only a capsule. The differences simply did not explain the gigantic differences in cost and development time.

I added that Orion compares badly with Apollo as well, noting that Apollo took about a third as long to build and actually cost less. I doubt I satisfied this individual’s objections, but in the end I think future policy will be decided based on results, not the desires of any one industry bigwig. And in this area Orion/SLS has some serious problems. I hope when my policy paper is released in August it will have some influence in determining that future policy.

My overall impression of CNAS, the speakers, and the people who attended was somewhat mixed. Having lived in the Washington, D.C. area from 1998 to 2011, when I attended many such conferences, I found that things haven’t changed much in the last five years. Superficially, everyone was dressed in formal business suits (something you see less and less elsewhere), and they also got to eat some fancy food at lunch.

On a deeper level my impressions were also mixed.
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Midnight repost: Al Gore and the silencing of debate

The Behind the Black tenth anniversary retrospective: Today’s repost is from August 29, 2011, and was one of my earliest essays describing the real meaning of the scientific method.

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Al Gore and the silencing of debate

Yesterday I posted a link to a story about Al Gore claiming that any expression of skepticism about global warming is to him no different than racism. Here again is what Gore said,

“There came a time when friends or people you work with or people you were in clubs with — you’re much younger than me so you didn’t have to go through this personally — but there came a time when racist comments would come up in the course of the conversation and in years past they were just natural. Then there came a time when people would say, ‘Hey, man why do you talk that way, I mean that is wrong. I don’t go for that so don’t talk that way around me. I just don’t believe that.’ That happened in millions of conversations and slowly the conversation was won. We have to win the conversation on climate.”

More than at any other time, Gore here has very successfully illustrated the differences between how climate skeptics debate the scientific questions of climate change versus how global warming advocates do it.
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Falcon 9 landing leg falls during retraction

Capitalism in space: During the processing to bring a used Falcon 9 first stage back to its hanger after its June 30th launch, one of the landing legs unexpectedly fell back to the ground during retraction.

I have embedded the video of the incident, cued to the event, below the fold. No one was hurt, and it appeared that nothing was damaged. It appears it happened because a cable holding the leg vertical snapped just before the leg got latched in place on the side of the rocket.
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Midnight repost: No obscenities on Behind the Black

The tenth anniversary retrospective of Behind the Black continues: I first posted these rules pertaining to commenting on Behind the Black on December 31, 2017, but have always adhered to them.

Anyone, without registering, can come this website and comment about anything (though preferably in connection to something I have posted), as long as they act like an adult. If they want to point out an error in something I’ve written, great. If they want to disagree with me civilly, even better. All they have to do is keep their language clean and not resort to childish insults.

Over the years since I have been amazed how many people in today’s increasingly barbaric culture can’t seem to do this simple thing. Thus I think these rules bear repeating, if only to outline to my many new readers where I stand on this issue. (Note that since I posted this I have relaxed the rules slightly. First time offenders are now issued a warning instead of being suspended immediately.)
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No obscenities on Behind the Black

I have stated this now bluntly more than a few times. I will not tolerate obscenities or curse words on this website. Despite this, today two different regular commenters thought it was perfectly fine to ignore these rules. One I have suspended for a week. The other might be.

The rest of the world might want to wallow in barbarism and ill behavior, but it will not happen here. This is my workplace. If you want to participate in the conversation on Behind the Black, I expect you to act like a civilized adult. If you can’t abide by these rules, then go somewhere else.

And don’t think it is okay to quote someone else verbatim and get away with this. As I noted just now in a reply to the suspended commenter, when Richard Nixon’s White House used the term [expletive deleted] everyone knew what it meant. It wasn’t a great solution, but it at least showed that they recognized that it was inappropriate to nonchalantly print obscenities, even ones spoken by the president. At the same time, they knew they couldn’t edit the transcripts, so they found a way to make it clear what was on the tapes without adding to the misbehavior.

Consider this a final warning. From now on I will not simply delete the obscenity and issue a warning. From now on, any violation of this rule will get an immediate suspension for a week. A second violation by the same person will get them banned.

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Air Force looking to buy flying cars

The Air Force is looking to buy commercially-made flying cars designed using drone technology.

The advantages of vertical landing and take-off are many. For example, they would not need runways that are targets and must be defended. They can take off and land practically anywhere. In the past however the cost and practicality of making an airplane do this has been a major obstacle.

Normally I would see an article like this in the military press as simply a lobbying effort by a government agency to garner a bigger budget for itself. That still might be the case, but this part of the Air Force’s proposal stood out:

Because a key aim of Agility Prime is to work with commercial industry, there are currently no plans to modify the design of the orbs for military use or arm them for strike missions. “We will not put any military unique requirements on them because the last thing you want to hear as a commercial backer of one of these companies is that the military is coming in and changing a vehicle away from a type that would have domestic use,” Roper said. “We want to create a supply chain in the U.S. that is dual commercial and military.”

In other words, the Air Force wants to buy these unmodified from commercial civilian companies, both to save money and speed utilization. They have issued the general specs for the two types of vehicles they want (one larger than the other) and are accepting bids from private companies for delivery.

If true and if the Air Force sticks to this policy (which is essentially the approach I advocated for NASA in my 2017 policy paper Capitalism in Space), they hope to have these vehicles flying operationally by 2023, and at a cost of only “a few hundred thousand dollars to a few million dollars per unit.”

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Midnight repost: NASA, the federal budget, and common sense

The tenth anniversary retrospective of Behind the Black continues: Tonight’s midnight repost is actually two. First we have what might have been my most telling report for John Batchelor, aired in late July 2013. In that appearance I was quite blunt about my contempt for the politicians in Washington and the fake space program they had been foisting on the American public for decades. As I said,

What both those parties in Congress and in the administration are really doing is faking a goal for the purpose of justifying pork to their districts, because none of the proposals they’re making — both the asteroids or the moon — are going to happen.

Here is the audio of that appearance [mp3] for you all to download and enjoy. For reference, these are specific stories from then that I am discussing:

That rant makes for a perfect lead in to an essay I wrote in late 2011, outlining what I would do if I was in a position to reframe NASA’s budget. Everything I said then still applies. And that it does is a great tragedy, in that it means that nothing has changed, and our federal government continues to gather power while bankrupting the country.

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NASA, the federal budget, and common sense

Let’s be blunt: the federal government is broke. With deficits running in the billions per day, there simply is no spare cash for any program, no matter how important or necessary. Nothing is sacrosanct. Even a proposal to cure cancer should be carefully reviewed before it gets federal funding.

Everything has got to be on the table.
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Update on Starship test program: First tests for prototype #5

Link here. Lots of good information, including details about the growing assembly line of new Raptor engines.

Meanwhile, labeled “27”, the engine – logically assumed to be Raptor SN27 – SpaceX has just installed on Starship SN5 is also of interest. On top of Musk’s recent confirmation that SpaceX is already building Raptor SN30 (probably SN31 or SN32, now), SN27’s assignment to Starship SN5 confirms that the company has managed to complete (and test) at least one next-generation engines every other week since the first full-scale engine shipped to McGregor, Texas in February 2019.

For a brand new engine as complex as Raptor, that’s an impressive production milestone. Per Musk, the end-goal is to produce at least one Raptor per day in the near term – a necessity given that each Starship and Super Heavy booster pair will require at least 37 engines. To feasibly build a fleet of tens – let alone hundreds or thousands – of Starships and boosters, one engine per day is arguably the bare minimum required just for early orbital launch attempts and initial operations.

They hope to start static fire tests, with prototype #5 by July 8th. If these go well they will likely follow soon thereafter with the first short vertical hop.

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Midnight repost: Obama’s legacy of hate

The tenth anniversary retrospective of Behind the Black continues: This essay was posted originally on August 19, 2019. It quite correctly predicts the looting, rioting, and violence going on now against monuments honoring past American heroes and defenders of freedom. It also correctly predicts that this looting, rioting, and violence is as yet only beginning. Be prepared for far worse, especially if you wish to defend the honor of the American dream of individual freedom, personal responsibility, and rule by law.

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Obama’s legacy of hate

Of all of Obama’s achievements, probably the one that is going to ring down the decades the longest and maybe do the most to destroy the United States and western civilization was his willingness to either endorse or refuse to condemn the use of slanders and lies to advance the political power of his Democratic Party and the left.

The most obvious example of this were the false accusations by top Democrats that the Tea Party protesters against Obamacare were “racist”, despite zero evidence. (I speak from personal experience, as I was involved in Tea Party groups in both the DC and Tucson areas.) Obama was in a position to tamp down this hateful and dishonest rhetoric. Instead, he allowed members of his administration to encourage it.

This political tactic has now become pervasive and dominant throughout the Democratic Party and its minions in the mainstream press. This fact became especially evident to me this past weekend, during a demonstration in Portland by a group called the Proud Boys. This group was formed in 2016 in reaction to the modern political leftist pressure forcing Americans to adhere to leftist dogma. From their own webpage:
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Midnight repost: “We stand for freedom.”

The tenth anniversary retrospective of Behind the Black continues: This essay, portions of which was adapted from the fourth chapter of Genesis: The Story of Apollo 8, was posted originally on May 25, 2011, the fiftieth anniversary of Kennedy’s speech to Congress where he committed the nation to landing a man on the Moon by the end of the decade.

It seems fitting to repost on July 4th, Independence Day.

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Kennedy's speech

“We stand for freedom.”

Fifty years ago today, John Kennedy stood before Congress and the nation and declared that the United States was going to the Moon. Amazingly, though this is by far the most remembered speech Kennedy ever gave, very few people remember why he gave the speech, and what he was actually trying to achieve by making it.

Above all, going to the Moon and exploring space was not his primary goal.
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Rocket Lab launch failure

Electron 34 seconds from launch

UPDATE: Mere seconds after I uploaded the post below, Rocket Lab announced that something had gone wrong late in the launch, resulting in the loss of all seven satellites.

This failure is the company’s second since their first test launch attempt. It will certainly prevent them from their goal this year of monthly launches.

The failure also changes the launch standings below. Rocket Lab is no longer among the leaders, and the U.S. leads China 16 to 14.

The original post:
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Capitalism in space: Rocket Lab today successfully completed the thirteenth launch of its Electron rocket, placing seven smallsats into orbit.

The picture above, captured from their live feed 34 seconds before launch, is most amusing because of the white sheep and black cattle grazing in the foreground.

This launch, three weeks after their previous launch, was their fastest turn-around so far. They made no attempt this time to recover the first stage, but noted that they plan to do so on their seventeenth launch, four launches from now.

The leaders in the 2020 launch race:

14 China
10 SpaceX
7 Russia
3 ULA
3 Rocket Lab

The U.S. now leads China 17 to 14 in the national rankings.

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Kate Smith – God Bless America

The modern hate-mongers have attempted to cancel Kate Smith, not because she did anything wrong but because her breath-taking performance of this song, done repeatedly in all venues during her lifetime, infuriates them.

What isn’t often played, but is included in this version, is the opening verse:

While the storm clouds gather far across the sea
Let us swear allegiance to a land that’s free
Let us all be grateful for a land so fair
As we raise our voices in a solemn prayer.

I will always swear allegiance to freedom. May my country always consider itself among the ranks of free nations.

This short film appears to blend the song’s first performance in 1940, when the U.S. was not yet in World War II, with footage showing Americans of all stripes, listening. The scenes are staged, using Hollywood actors (including future president Ronald Reagan), but the feelings and thoughts expressed are all sincere and real.

Kate Smith – God Bless America from Visual Turn on Vimeo.

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The Declaration of Independence

On this day, when we celebrate the founding of the United States — a nation that for more than two centuries has been a beacon of liberty to the entire world — it is the obligation of every American to reflect again on the opening words of the Declaration of Independence.

We hold these truths to be self-evident, that all men are created equal, that they are endowed by their Creator with certain unalienable Rights, that among these are Life, Liberty and the pursuit of Happiness.

This is what our Founding Fathers gave to us, the right to pursue our own personal happiness, in freedom.

What do the rioters and protesters during the past month offer? What do they propose for future generations, as they out of blind hatred tear down statues of Thomas Jefferson, George Washington, Abraham Lincoln, and numerous war heroes who fought for this ideal?

I think too few Americans are asking these questions. I ask them, and demand that everyone else do as well. I think just asking them will help clarify the situation for all.

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How Beautiful We Were

For Independence Day, I think this poem is worth reading to remind us what kind of country was bequeathed to us, and created, by the Founding Fathers two hundred and forty-four years ago.

It begins like so:

A short list. In no particular order.

We told our children that any child could grow up to be President. And then we made it come true.

We had car shows, boat shows, beauty shows and dog shows.

We ran robots on the surface of Mars by remote control.

Our women came from all over the world in all shapes and sizes and hues and scents.

We actually believed that all men are created equal and tried to make it come true.

Everybody liked our movies and loved our television shows.

We tried to educate everybody, whether they wanted it or not. Sometimes we succeeded.

We did Levis.

We held the torch high and hundreds of millions came. No matter what the cost.

We saved Europe twice and liberated it once.

We believed so deeply and so abidingly in free speech that we protected and honored and, in some cases, even elected traitors.

We let you be as freaky as you wanted to be.

Read it all, to remind yourself of the refreshing possibilities that freedom bestows. It truly allows everyone, as it says at the base of the Statue of Liberty, to breathe free.

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Midnight repost: The Fantasy of Extreme Weather

The tenth anniversary retrospective of Behind the Black continues: The science described in this essay, posted originally on April 11, 2013 remains even today entirely accurate. Worse, the story illustrates the exact same kind of obtuse refusal to deal with reality that has put us today in the midst of a panic over a relatively minor seasonal virus.

Unfortunately, the links to the first two articles that I reference no longer work.

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The Fantasy of Extreme Weather

This week there were three stories describing new research proving that global warming is going to cause an increase in the number and violence of extreme weather events. Each was published in one of the world’s three most important scientific journals.

Sounds gloomy, doesn’t it? Not only will extreme heatwaves, cold waves, and droughts tear apart the very fabric of society, you will not be able to drink your soda in peace on your next airplane ride!

However, one little detail, buried in one of these stories as a single sentence, literally makes hogwash out of everything else said in these three articles.
» Read more

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Thomas Jefferson — The meaning of the Declaration of Independence

An evening pause: Tomorrow is the Fourth of July, in which lovers of freedom and individual rights celebrate the signing of the Declaration of Independence, where by this nation committed itself forever to providing its citizens “the right to life, liberty, and the pursuit of happiness.”

Those words were written by Thomas Jefferson. In tonight’s evening pause, Steve Edenbo as Thomas Jefferson recites Jefferson’s thoughts on the meaning of his own words, taken from a letter he wrote just prior to the 50th anniversary of that signing in 1826, and mere weeks from his death.

May true Americans never stop honoring these words, and that man.

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Blue Origin delivers its first BE-4 rocket engine

Capitalism in space: Blue Origin this week delivered its first BE-4 rocket engine to ULA, for use in ULA’s new Vulcan rocket.

This engine is still a test article and is not yet flight-worthy.

“The engine delivered is the first pathfinder engine to be mated with the Vulcan Centaur and will support ULA’s testing,” a Blue Origin spokesperson told SpaceNews. “We are planning on delivering the second engine in July.” A pathfinder is a development engine. Blue Origin has not said when a flight-qualified engine will be delivered.

…ULA set a 2021 target to fly its first Vulcan Centaur mission and needs two production-quality engines to build the launch vehicle for that mission. Flying Vulcan Centaur in 2021 is an imperative for ULA as it tries to win one of two contracts that the U.S. Space Force will award this summer to launch dozens of national security satellites between 2022 and 2027.

According to sources, frustration has been mounting at ULA as the company’s future is tied to the success of Vulcan Centaur and there is no room for error when it comes to the main engine.

I empathize with ULA’s frustration. The pace of development at Blue Origin has seemed incredibly slow in the past two years. They had begun static fire tests in 2018, and then — beginning with ULA’s decision to buy the BE-4 for Vulcan in May 2018 — for more than a year there was no news. It wasn’t until August 2019 that they announced completion of the first full power test. Even then, it took another whole year before they got to this point now, where they were willing to deliver a first test engine to ULA.

Building a new rocket engine is not simple, so these delays could be entirely reasonable. At the same time, the company’s overall pace in accomplishing anything has been glacial. For example, in the past three years it has repeatedly not delivered on its promises to start flying humans on its New Shepard suborbital capsule. Four months ago, in their most recent promise, they said they would need three more unmanned test flights of New Shepard before they’d put humans on it, and that all those flights (including the manned one) would occur this year. Yet nothing has happened since.

While I truly want Blue Origin to succeed, one must cast a cold eye on what is really happening. If they wish to really compete with SpaceX they have got to pick up their pace.

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Midnight repost: Behind the Black

In celebration of the tenth anniversary the Behind the Black, I will each evening at midnight this month repost an earlier essay or article posted on the website sometime during the past ten years. Since I have posted more than 22,000 times since I started this website in July of 2010, I have plenty of good stuff to choose from. The thirty reposts over the next month will highlight some of the best.

We begin with what is really the only Easter Egg on Behind the Black, as it has sat as a unheralded link dubbed only Behind the Black on the main page since the website’s beginning. That link takes you to the following essay, excerpted and adapted from the final afterword in the paperback edition of my book about the Hubble Space Telescope, The Universe in a Mirror.

It explains much about my goals in all that I write.
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Behind the Black

At the end of the last spacewalk during this last servicing mission to Hubble, astronaut John Grunsfeld took a few moments to reflect on Hubble’s importance. This was Grunsfeld’s third spaceflight and eighth spacewalk to Hubble, and no one had been more passionate or dedicated in his effort to get all of Hubble’s repairs and upgrades completed.

“As Arthur C. Clarke says,” Grunsfeld said, “the only way of finding the limits of the possible is by going beyond them into the impossible.”

For most of human history, the range of each person’s experience was of a distant and unreachable horizon. This untouchable horizon defined “the limits of the possible.” No matter how far an individual traveled, there was always a forever receding horizon line of unknown territory tantalizingly out of reach before him.
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Firefly honors the man who saved it from bankruptcy

Capitalism in space: Firefly Aerospace yesterday found a very unusual and entertaining way to celebrate the 43rth birthday of Max Polykov, the investor who purchased the company during bankruptcy proceedings and then rehired everyone so that the company could come back from the dead.

They decided to use one of their rocket engines to light the candles on his birthday cake. I have embedded the video of this effort below the fold. It is very clear that everyone at Firefly is immensely and sincerely grateful to Polykov for saving their company, which right now is among the leaders in the race to be one of the new rocket companies to meet the needs of the burgeoning new satellite industry.
» Read more

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SpaceX’s reusable first stages and their dramatic impact on the bottom line

This article by Eric Berger at Ars Technica outlining the status of SpaceX’s fleet of reusable first stages contained this incredible fact:

On May 11, 2018, the company launched the first of its new “Block 5” version of its Falcon 9 rocket. This new version of the first stage incorporated all of the company’s previous performance upgrades to the Falcon 9 rocket while also maximizing its reuse. It worked—SpaceX has now flown two different Falcon 9 cores five times, and it may fly a first stage for the sixth time later this summer.

The success of the Block 5 rocket means that SpaceX has had to devote less time and resources to building Falcon 9 first stages. Since May 2018, it has launched 31 times on a Block 5 version of the Falcon 9 rocket—while using just 10 cores. Put another way, reuse has saved SpaceX the cost of 189 Merlin rocket engines, dozens of fuel tanks, and many complex avionics systems. [emphasis mine]

That is a lot of cost savings, which the company is not only using to cut its prices but also to reduce the cost of its Starlink launches. It appears SpaceX wants those launches, as much as possible, to use reused boosters in order to lower the overall cost of getting that internet constellation into orbit. This in turn will make it possible for them to charge less for the service, once they begin offering it.

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